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ControlLogix Controller and Memory Board Installation Instructions

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Publication 1756-IN101J-EN-P - November 2004Installation InstructionsControlLogix® Controller and Memory BoardAre You Replacing a Controller That has Failed?For abbreviated steps, see page 4.ProductCatalog NumberSeriesControlLogix5550 controller1756-L1, 1756-L1M1, 1756-L1M2, 1756-L1M3AControlLogix5555 controller1756-L55, 1756-L55M12, 1756-L55M13, 1756-L55M14, 1756-L55M16, 1756-L55M22, 1756-L55M23, 1756-L55M24AControlLogix5561 controller1756-L61A, BControlLogix5562 controller1756-L62A, BControlLogix5563 controller1756-L63A, BControlLogix5550 memory board1756-M1, 1756-M2, 1756-M3AControlLogix5555 memory board1756-M12, 1756-M13, 1756-M14, 1756-M16, 1756-M22, 1756-M23, 1756-M24AIndustrial CompactFlash card1784-CF64n/aWARNINGAn electrical arc can occur if you:•insert or remove the CompactFlash card•insert or remove the controller while backplane power is on•connect or disconnect the battery•connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cableThis could cause an explosion in hazardous location installations. Make sure that power is removed or the area is nonhazardous before proceeding.2 ControlLogix® Controller and Memory Board Publication 1756-IN101J-EN-P - November 2004Important User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.Throughout this manual, when necessary we use notes to make you aware of safety considerations.WARNINGIdentifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.ATTENTIONIdentifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:•identify a hazard•avoid a hazard•recognize the consequenceSHOCK HAZARDLabels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.BURN HAZARDLabels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be dangerous temperatures.ControlLogix® Controller and Memory Board 3Publication 1756-IN101J-EN-P - November 2004Table of ContentsReplace a Suspected Failed Controller . . . . . . . . . . . . . . . . . . . . . 4Avoid These Common Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Make Sure that You Have All the Components . . . . . . . . . . . . . . . 8Make Sure You Have the Correct Memory Board . . . . . . . . . . . . 10Determine Which Firmware Revisions to Use . . . . . . . . . . . . . . . 10Prepare the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Remove the Controller from the Chassis, If Required. . . . . . . . . . 12Install a Memory Board on a ControlLogix5550 or ControlLogix5555 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Install a 1784-CF64 Industrial CompactFlash Card in a ControlLogix5561, ControlLogix5562, ControlLogix5563 Controller 19Connect a Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Install the Controller into the Chassis . . . . . . . . . . . . . . . . . . . . . 25Check the BAT LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Check the OK LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Update the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Connect a Serial Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Interpret Controller LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Clear a Major Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Choose the Operating Mode of the Controller. . . . . . . . . . . . . . . 39Specifications: ControlLogix Controllers - Sheet 1 of 2. . . . . . . . . 40Specifications: ControlLogix Controllers - Sheet 2 of 2. . . . . . . . . 41Specifications - 1784-CF64 Industrial CompactFlash Card . . . . . . 44Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Environment and Enclosure Information. . . . . . . . . . . . . . . . . . . 48European Hazardous Location Approval. . . . . . . . . . . . . . . . . . . 49North American Hazardous Location Approval . . . . . . . . . . . . . . 504 ControlLogix® Controller and Memory Board Publication 1756-IN101J-EN-P - November 2004Replace a Suspected Failed ControllerRS232BATTERYPORT1-DCD2-RXD4-DTR3-TXD5-GNDDSR-6CTS-8RTS-7N/C-912BATTERYDATEUPCOMPACTFLASH2ToInsert 1To Eject1 + 2211Catalog number of the memory board, if one is installedCatalog number of the controllerControlLogix1756-M…CAT. NO./SERIESControlLogix1756-L…CAT. NO./SERIES3.Match the catalog numbers of the controllers and memory boards.1.Cycle the power to the chassis.2.Make sure the OK LED is solid red. If the OK LED is not solid red, the controller does not require replacement.425234.Install the battery.series Aseries BControlLogix® Controller and Memory Board 5Publication 1756-IN101J-EN-P - November 2004208806.Insert the controller into the chassis.5.Insert the key and turn it to the PROG position.7.Use ControlFlash software to update the firmware of the controller.8.Download the RSLogix 5000 project to the controller.

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