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XLe XLt User Manual

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 User Manual for HE-XE100, HE-XE102, HE-XE103, HE-XE104, HE-XE105 HE-XT100, HE-XT102, HE-XT103, HE-XT104, HE-XT105 HEXE220C100/HEXE220C000, HEXT240C100/HEXT240C000 HEXE220C112 / HEXE220C01, HEXT240C112 / HEXT240C012 HEXE220C114 / HEXE220C014, HEXT240C114 / HEXT240C014 HEXE220C113 / HEXE220C013, HEXT240C113 / HEXT240C013 HEXE220C115 / HEXE220C015, HEXT240C115 / HEXT240C015 XLe/XLt OCS MAN0878-03-EN PAGE 2 PREFACE MAN0878-03-EN PREFACE This manual explains how to use the XLe/XLt OCS Modules. Copyright (C) 2008 Horner APG, LLC., 59 South State Avenue, Indianapolis, Indiana 46201. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior agreement and written permission of Horner APG, Inc. All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement. Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG. Cscape, SmartStack, SmartStix and CsCAN are trademarks of Horner APG. Ethernet is a trademark of Xerox Corporation. Micro SD and CompactFlash are registered trademarks of SanDisk Corporation. For user manual updates, contact Technical Support: North America: (317) 916-4274 www.heapg.com email: techsppt@heapg.com Europe: (+) 353-21-4321-266 www.horner-apg.com email: tech.support@hornerapg.com PREFACE PAGE 3 MAN0878-03-EN LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG, LLC. ("HE-APG") warrants to the original purchaser that the XLe/XLt OCS module manufactured by HE-APG is free from defects in material and workmanship under normal use and service. The obligation of HE-APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two (2) years from the date of manufacture or eighteen (18) months from the date of installation by the original purchaser whichever occurs first, such defect to be disclosed to the satisfaction of HE-APG after examination by HE-APG of the allegedly defective part or parts. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE-APG NEITHER ASSUMES, NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE-APG, ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS XLe/XLt OCS module. THIS WARRANTY SHALL NOT APPLY TO THIS XLe/XLt OCS module OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT, NEGLIGENCE, ALTERATION, ABUSE, OR MISUSE. HE-APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE-APG. THE TERM "ORIGINAL PURCHASER", AS USED IN THIS WARRANTY, SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE XLe/XLt OCS module IS ORIGINALLY INSTALLED. THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES. In no event, whether as a result of breach of contract, warranty, tort (including negligence) or otherwise, shall HE-APG or its suppliers be liable of any special, consequential, incidental or penal damages including, but not limited to, loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of capital, cost of substitute products, facilities, services or replacement power, down time costs, or claims of original purchaser's customers for such damages. To obtain warranty service, return the product to your distributor with a description of the problem, proof of purchase, post paid, insured and in a suitable package. ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes. Due to the many variables and requirements associated with any particular installation, Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams. It is the sole responsibility of the system designer utilizing the XLe/XLt OCS module to appropriately design the end system, to appropriately integrate the XLe/XLt OCS module and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply. Note: The programming examples shown in this manual are for illustrative purposes only. Proper machine operation is the sole responsibility of the system integrator. February 24, 2009 Page 3 of 98 ECN # 952 PAGE 4 PREFACE MAN0878-03-EN Table of Contents VISUAL MAP OF MAJOR TASKS AND THE KEY CHAPTERS TO ASSIST YOU...................................7 CHAPTER 1 : SAFETY / COMPLIANCE....................................................................................................8 1.1 Safety Warnings and Guidelines....................................................................................................8 1.2 Grounding.......................................................................................................................................9 1.3 CE Compliance...............................................................................................................................9 CHAPTER 2 : INTRODUCTION................................................................................................................10 2.1 Visual Overview of XLe/XLt and Topics Covered in this Manual.................................................10 2.1.1 Where to Find Information about the XLe/XLt.......................................................................10 2.2 Connectivity to the XLe/XLt..........................................................................................................11 2.2 Features of XLe/XLt......................................................................................................................11 2.3 Required and Suggested Accessories.........................................................................................12 2.4 Useful Documents and References..............................................................................................13 CHAPTER 3 : MECHANICAL INSTALLATION........................................................................................14 3.1 Overview.......................................................................................................................................14 3.2 Mounting Requirements...............................................................................................................14 3.2.1 Mounting Procedures (Installed in a Panel Door).................................................................14 3.2.2 Mounting Procedures (Installed on DIN Rail)........................................................................15 3.3 Mounting Orientation....................................................................................................................15 3.4 Panel Cut-Out...............................................................................................................................16 3.5 Dimensions...................................................................................................................................16 3.6 Factors Affecting Panel Layout Design and Clearances..............................................................17 3.6.1 Clearance / Adequate Space................................................................................................17 3.6.2 Grounding..............................................................................................................................17 3.6.3 Temperature / Ventilation......................................................................................................17 3.6.4 Orientation.............................................................................................................................18 3.6.5 Noise.....................................................................................................................................18 3.6.6 Shock and Vibration..............................................................................................................18 3.6.7 Panel Layout Design and Clearance Checklist.....................................................................18 CHAPTER 4 : ELECTRICAL INSTALLATION.........................................................................................20 4.1 Grounding Definition.....................................................................................................................20 4.2 Ground Specifications..................................................................................................................20 4.3 How to Test for Good Ground......................................................................................................20 4.4 Primary Power Port.......................................................................................................................21 CHAPTER 5 : SERIAL COMMUNICATIONS...........................................................................................22 5.1 Overview.......................................................................................................................................22 5.2 Port Descriptions..........................................................................................................................22 5.3 Wiring............................................................................................................................................22 5.4 RS-485 Termination......................................................................................................................23 5.5 RS-485 Biasing.............................................................................................................................23 5.6 Cscape Programming via Serial Port...........................................................................................23 5.7 Ladder-Controlled Serial Communication....................................................................................23 5.8 Downloadable Serial Communication Protocols..........................................................................23 CHAPTER 6 : CAN COMMUNICATIONS................................................................................................24 6.1 Overview.......................................................................................................................................24 6.2 Port Description............................................................................................................................24 6.3 Wiring............................................................................................................................................24 6.4 Cscape Programming via CAN.....................................................................................................25 6.5 Ladder-Controlled CAN Communication......................................................................................25 6.6 Using CAN for I/O Expansion (Network I/O)................................................................................25 CHAPTER 7 : COMMUNICATION OPTIONS...........................................................................................26 7.1 Overview.......................................................................................................................................26 7.1.1 MJ1 shares............................................................................................................................26 7.2 Ethernet COM Module (XEC) Option...........................................................................................26 PREFACE PAGE 5 MAN0878-03-EN 7.3 Modem COM Module (XMC) Option............................................................................................27 CHAPTER 8 : REMOVABLE MEDIA........................................................................................................28 8.1 Overview.......................................................................................................................................28 8.2 Micro SD Cards............................................................................................................................28 To install a Micro SD card....................................................................................................................28 To remove the Micro SD card..............................................................................................................28 8.3 Micro SD File System...................................................................................................................28 8.4 Using the Removable Media Manager.........................................................................................29 8.5 Using Removable Media to Log Data...........................................................................................29 8.6 Using Removable Media to Load and Save Applications............................................................29 8.7 Using Removable Media to View and Capture Screens..............................................................30 CHAPTER 9 : GENERAL I/O....................................................................................................................32 Note: Each XLe/XLt unit is sent with a datasheet in the box..............................................................32 9.1 Overview.......................................................................................................................................32 9.2 Removing the XLe/XLt Back Cover..............................................................................................32 9.3 Model and I/O Overview...............................................................................................................33 Table 9.1 shows the different types of I/O...........................................................................................33 9.4 Solid-State Digital Outputs...........................................................................................................34 Note: The digital outputs used on the XLe/XLt are “sourcing” outputs...............................................34 9.5 Relay Outputs...............................................................................................................................34 Note: The design of the XLe/XLt does not require external coil power for the relays........................34 9.6 Digital Inputs.................................................................................................................................36 Note: The digital inputs on the XLe/XLt are designed for low voltage DC inputs...............................36 9.7 Analog Inputs................................................................................................................................36 Note: See the data sheet for the XLe/XLt model you are using for jumper settings and CHAPTER 14 for details on how to use Cscape to configure the digital filtering.......................................................36 9.8 Universal Analog Inputs................................................................................................................37 9.9 Analog Outputs.............................................................................................................................37 CHAPTER 10 : HIGH SPEED I/O (HSC / PWM).......................................................................................38 10.1 Overview...................................................................................................................................38 10.2 High Speed Counter (HSC) Functions......................................................................................38 10.2.1 Frequency..............................................................................................................................38 10.2.2 Totalize..................................................................................................................................38 10.2.3 Pulse......................................................................................................................................39 10.2.4 Quadrature............................................................................................................................40 10.3 HSC Functions Register Map...................................................................................................44 10.4 Pulse Width Modulation (PWM) Functions...............................................................................44 10.4.1 Normal...................................................................................................................................44 10.4.2 PWM......................................................................................................................................44 10.4.3 HSC (High Speed Counter)...................................................................................................46 10.4.4 Stepper Function...................................................................................................................46 Start Frequency (cycles per second)...................................................................................................46 Run Frequency (cycles per second)....................................................................................................46 Acceleration Count...............................................................................................................................46 Run Count............................................................................................................................................46 Deceleration Count..............................................................................................................................46 Ready/Done.........................................................................................................................................47 Error.....................................................................................................................................................47 10.5 PWM functions register map.....................................................................................................47 10.6 PWM Examples.........................................................................................................................47 10.7 STP Examples..........................................................................................................................48 CHAPTER 11 : SYSTEM SETTINGS AND ADJUSTMENTS...................................................................50 11.1 System Menu - Overview..........................................................................................................50 11.2 System Menu – Navigation and Editing....................................................................................51 11.3 System Menu – Details.............................................................................................................52 February 24, 2009 Page 5 of 98 ECN # 952

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