MAN0808-09-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 12/18/2008 Page 1 of 4 ECN # 947 1 Specifications Specifications Digital DC Inputs Inputs per Module 12 including 4 configurable HSC inputs Commons per Module 1 Input Voltage Range 12 VDC / 24 VDC Absolute Max. Voltage 35 VDC Max. Input Impedance 10 kΩ Input Current Positive LogicNegative LogicUpper Threshold 0.8 mA -1.6 mA Lower Threshold 0.3 mA -2.1 mA Max Upper Threshold 8 VDC Min Lower Threshold 3 VDC OFF to ON Response 1 ms ON to OFF Response 1 ms HSC Max. Switching Rate 10 kHz Totalizer/Pulse, Edges 5 kHz Frequency/Pulse, Width 2.5 kHz Quadrature Digital Relay Outputs Outputs per Module 6 relay Commons per Module 6 Max. Output Current per Relay 3 A at 250 VAC, resistive Max. Total Output Current 5 A continuous Max. Output Voltage 275 VAC , 30 VDC Max. Switched Power 1250 VA, 150 W Contact Isolation to XLe ground 1000 VAC Max. Voltage Drop at Rated Current 0.5 V Expected Life (See Derating section for chart.) No load: 5,000,000 Rated load: 100,000 Max. Switching Rate 300 CPM at no load 20 CPM at rated load Type Mechanical Contact Response Time One update per ladder scan plus 10 ms Analog Inputs, Medium Resolution Number of Channels 4 Input Ranges 0 - 10 VDC 0 – 20 mA 4 – 20 mA Safe input voltage range -0.5 V to +12V Input Impedance (Clamped @ -0.5 VDC to 12 VDC) Current Mode: 100 Ω Voltage Mode: 500 k Ω Nominal Resolution 10 Bits %AI full scale 32,000 counts Max. Over-Current 35 mA Conversion Speed All channels converted once per ladder scan Max. Error at 25°C (excluding zero) *can be made tighter (~0.25%) by adjusting the digital filter setting to 3. 4-20 mA 1.00% 0-20 mA 1.00% 0-10 VDC 1.50%* Additional error for temperatures other than 25°C TBD Filtering 160 Hz hash (noise) filter 1-128 scan digital running average filter General Specifications Required Power (Steady State) 130 mA @ 24 VDC Required Power (Inrush) 30 A for 1 ms @ 24 VDC Primary Power Range 10 – 30 VDC Relative Humidity 5 to 95% Non-condensing Clock Accuracy +/- Seven Minutes/Month at 20C XLE OCS Model: HE-XE102 / HEXE220C112 / HEXE220C012 12 Digital DC Inputs 4 Analog Inputs (Medium Resolution) 6 Digital Relay Outputs General Specifications continued Operating Temperature 0°C to +50°C Terminal Type Screw Type, 5 mm Removable Weight 12 oz. (340.19 g) CE UL See Compliance Table at http://www.heapg.com/Pages/TechSupport/ProductCert.html 2 Panel Cut-Out and Dimensions Note: Max. panel thickness: 5 mm. Refer to the XLe/XLt User Manual for panel box information and a handy checklist of requirements. Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm). 3.622 [92mm]3.622 [92mm]001XLE002Note – Your keypad overlay appearance may differ. Standard US/EU overlays pictured here for example. 3 Ports / Connectors / Cables Note: The case of the XLe is black, but for clarity, it is shown in a lighter gray color. To Remove Back Cover: Power Connector Power Up: Connect to Earth Ground. Apply 10 - 30 VDC. Screen lights up. Torque rating 4.5 – 7 Lb-In (0.50 –0.78 N-m) CAN Connector Use the CAN Connector when using CsCAN network. Torque Rating 4.5 – 7 Lb-In (0.50 – 0.78 N-m) Unscrew 4 screws located on the back of the unit. Remove cover.CAUTION: Do not over tighten screws whenreplacing the back cover. I/O Jumpers: (Not Shown): I/O Jumpers (JP) are located internally. To access, remove back cover of unit. MJ1(RS-232 / RS-485)MJ2(RS-232 / RS-485)J1I/O JumperMemory Slot001XLE029-R2 J2I/O Jumper NET 1(CsCAN)PowerDIPSwitch Wiring Connectors (J1 / J2): I/O Jumpers (JP1 / JP2), andExternal Jumpers (RS-485) are described in the Wiring and Jumpers section of this document. Memory Slot: Uses Removable Memory for data logging, screen captures, program loading and recipes. Horner Part No.: HE-MC1 Serial Communications: MJ1: (RS-232 / RS-485) Use forCscape programming and Application-Defined Communications. MJ2: (RS-232 / RS-485) Use for Application-Defined Communications. Note: Highest usable frequency for PWM output is 65 KHz MAN0808-09-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 12/18/2008 Page 2 of 4 ECN # 947 5 Wiring and Jumpers Wire according to the type of inputs / outputs used, and select the appropriate jumper option. 5.1 Wiring Examples J1 Orange Terminal Connector Name I1 IN1 I2 IN2 I3 IN3 I4 IN4 I5 IN5 I6 IN6 I7 IN7 I8 IN8 H1 HSC1 /IN9 0V Ground A1 Analog IN1 A2 Analog IN2 A3 Analog IN3 A4 Analog IN4 0V Ground 5.2 Wiring Examples (continued) J2 Black Terminal Connector Name C6 Relay 6 COM R6 Relay 6 NO C5 Relay 5 COM R5 Relay 5 NO C4 Relay 4 COM R4 Relay 4 NO C3 Relay 3 COM R3 Relay 3 NO C2 Relay 2 COM R2 Relay 2 NO C1 Relay 1 COM R1 Relay 1 NO H4 HSC4 / IN12 H3 HSC3 / IN11 H2 HSC2 / IN10 5.3 I/O Jumpers Settings (JP1 - JP2) 5.4 External DIP Switch Settings (or Jumpers Settings) Note: The Cscape Module Setup configuration must match the selected I/O (JP) jumper settings. 001XLE026 gital DC In / HSCPositive Negative Logic Logic Default 001XLE027 A1 A2 A3 A4JP1 DiJP2 Analog In (A1 – A4) Current Voltage (20 mA) (10 V) Default J1JP2JP1J2001XLE025Location of I/O jumpers (JP) and wiring connectors (J1 and J2). I10V001XLE03612-24VDCI10VPositive Logic In Negative Logic In Positive Logic vs. Negative Logic Wiring The XLe can be wired for Positive Logic inputs or Negative Logic inputs. 001XLE0150V ON J112-24VDCR2C2R3C3R6C6R4C4R5C5R1C1H4H2H3LOAD230VACOR25VDCNLLOAD230VACOR25VDCNLLOAD230VACOR25VDCNLLOAD230VACOR25VDCNLLOAD230VACOR25VDCNLLOAD230VACOR25VDCNLJ2 Black Positive Logic Digital In / Relay Out Wiring Specifications �For I/O wiring (discrete), use the following wire type or equivalent: Belden 9918, 18 AWG (0.8 mm2) or larger. �For shielded Analog I/O wiring, use the following wire type or equivalent: Belden 8441, 18 AWG (0.8 mm2) or larger. �For CAN wiring, use the following wire type or equivalent: Belden 3084, 24 AWG (0.2 mm2) or larger. Use copper conductors in field iil60/75°CSome XLes have jumpers to set RS-485 port termination, though most use DIP Switches. The External Jumpers or DIP Switches are used for termination of the RS-485 ports. The XLeis shipped un-terminated. To terminate, select one of the jumpers shipped with the product and insert it based upon the option that is desired or, select the switch and configure based upon the option that is desired. DIPSW3: FACTORY USE ONLY (tiny bootloader firmware downloading). NOT TO BE USED FOR NORMAL OCS OPERATION. DIPSW2: MJ2 Termination (Default – none) DIPSW1: MJ1 Termination (Default – none) 001XLE037As seen when looking at the top of the XLE unit: Refer to Section 3 for the location of the DIP Switches (or External Jumpers). XE102 J1 Orange Positive Logic In Digital In / Analog In I1I2I3I40VA1A20VI5I6I7I8A3A4H1001XLE01712-24VDCLOOP PWR20mA0-10VDCNote: When using JP2 (A1-A4), each channel can be independently configured. Note: Loop Power requirements are determined by the transmitter specification. Pin MJ1 Pins MJ2 Pins Signal Direction Signal Direction 8 TXD OUT TXD OUT 7 RXD IN RXD IN 6 0 V Ground 0 V Ground 5* +5 60mA OUT +5 60mA OUT 4 RTS OUT TX- OUT 3 CTS IN TX+ OUT 2 RX- / TX- IN / OUT RX- IN 1 RX+ / TX+ IN / OUT RX+ IN 1 8 4 Serial Communications: MJ1: (RS-232 / RS-485) Use for Cscape programming and Application-Defined Communications. MJ2: (RS-232 / RS-485) Use for Application-Defined Communications. DIPSW3: FACTORY USE ONLY (tiny bootloader firmware downloading). NOT TO BE USED FOR NORMAL OCS OPERATION. DIPSW2: MJ2 Termination (Default – none) DIPSW1: MJ1 Termination (Default – none) 001XLE037-R1* +5 on XLe Rev E and later MAN0808-09-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 12/18/2008 Page 3 of 4 ECN # 947 9 I/O Register Map 6 MJ2 Pinouts in Full and Half Duplex Modes Registers Description Pin MJ2 Pins Signal Direction 8 TXD OUT 7 RXD IN 6 0 V Ground 5* +5 60mA OUT 4 TX- OUT 3 TX+ OUT 2 RX- IN 1 RX+ IN 1 8 %I1 to %I24 Digital Inputs %I32 Output Fault %I25 to %I31 Reserved %Q1 to %Q16 Digital outputs %Q17 Clear HSC1 accumulator to 0 Totalizer: Clear HSC2 %Q18 Quadrature 1-2: Accumulator 1 Reset to max – 1 %Q19 Clear HSC3 Accumulator to 0 Totalizer: Clear HSC4 %Q20 Quadrature 3-4: Accumulator 3 Reset to max – 1 %Q21 to %Q32 Reserved %AI1 to %AI4 Analog inputs * +5 on XLe Rev E and later %AI5, %AI6 HSC1 Accumulator %AI7, %AI8 HSC2 Accumulator MJ2 Full Duplex Mode %AI9, %AI10 HSC3 Accumulator %AI11, %AI12 HSC4 Accumulator MJ2 Half Duplex Mode Pin MJ2 Pins Signal Direction 8 TXD OUT 7 RXD IN 6 0 V Ground 5* +5 60mA OUT 4 TX- OUT 3 TX+ OUT 2 TX-/RX- IN/OUT 1 TX+/RX+ IN/OUT 1 8 * +5 on XLe Rev E and later %AQ1, %AQ2 PWM1 Duty Cycle %AQ3, %AQ4 PWM2 Duty Cycle %AQ5, %AQ6 PWM Prescale %AQ7, %AQ8 PWM Period %AQ9 to %AQ14 Analog outputs Note: Not all XLe units contain the I/O listed in this table. 10 Safety 7. Filter Filter Constant sets the level of digital filtering according to the following chart. Digital Filtering. The illustration above demonstrates the effect of digital filtering (set with Filter Constant) on module response to a temperature change. 8 Derating This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations only WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I, Division 2 AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1, DIVISION 2 WARNING – EXPLOSION HAZARD –Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous. AVERTISSEMENT - RISQUE D'EXPLOSION -AVANT DE DECONNECTOR L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX. WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections. WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible. WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards. WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse. WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life. When found on the product, the following symbols specify: Warning: Electrical Shock Hazard. Warning: Consult user documentation. � All applicable codes and standards need to be followed in the installation of this product. � Adhere to the following safety precautions whenever any type of connection is made to the module: � Connect the safety (earth) ground on the power connector first before making any other connections. � When connecting to electric circuits or pulse-initiating equipment, open their related breakers. � Do not make connections to live power lines. � Make connections to the module first; then connect to the circuit to be monitored. � Route power wires in a safe manner in accordance with good practice and local codes. � Wear proper personal protective equipment including safety glasses and insulated gloves when makingconnections to power circuits. � Ensure hands, shoes, and floors are dry before making any connection to a power line. � Make sure the unit is turned OFF before making connection to terminals. � Make sure all circuits are de-energized before making connections. � Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective. • Use Copper Conductors in Field Wiring Only, 60/75° C This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference. 2. This device must accept any interference received, including interference that may cause undesired operation. 602010040802001010090807060504030Scans01FilterConstant2345607%Complete [ ]Relay Life Expectancy0102030401234Contact Current (A)Operation (x104)MAN0808-09-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 12/18/2008 Page 4 of 4 ECN # 947 11 Technical Support For assistance and manual updates, contact Technical Support at the following locations: North America: (317) 916-4274 www.heapg.com email: email@example.com Europe: (+) 353-21-4321-266 www.horner-apg.com email: firstname.lastname@example.org "WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE THE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay PCJ Cover / case & base: Mitsubishi engineering Plastics Corp. 5010GN6-30 or 5010GN6-30 M8 (PBT) Sealing Material: Kishimoto 4616-50K (I part epoxy resin) It is recommended to periodically inspect the relay for any degradation of properties and replace if degradation is found No part of this publication may be reproduced without the prior agreement and written permission of Horner APG, Inc. Information in this document is subject to change without notice.