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XL6XL6e OCS Models HE-XL105 HEXT350C115 HE-XL1E5 HEXT351C115

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MAN0887-04-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 1 of 8 ECN # 950 1 Specifications Specifications Digital DC Inputs Digital DC Outputs Inputs per Module 12 including 4 configurable HSC inputs Outputs per Module 12 including 2 configurable PWM outputs Commons per Module 1 Commons per Module 1 Input Voltage Range 12 VDC / 24 VDC Output Type Sourcing / 10 K Pull-Down Absolute Max. Voltage 35 VDC Max. Absolute Max. Voltage 28 VDC Max. Input Impedance 10 kΩ Output Protection Short Circuit Input Current Positive Logic Negative Logic Max. Output Current per point 0.5 A Upper Threshold 0.8 mA -1.6 mA Max. Total Current 4 A Continuous Lower Threshold 0.3 mA -2.1 mA Max. Output Supply Voltage 30 VDC Max Upper Threshold 8 VDC Minimum Output Supply Voltage 10 VDC Min Lower Threshold 3 VDC Max. Voltage Drop at Rated Current 0.25 VDC OFF to ON Response 1 ms Max. Inrush Current 650 mA per channel ON to OFF Response 1 ms Min. Load None OFF to ON Response 1 ms ON to OFF Response 1 ms HSC Max. Switching Rate 10 kHz Totalizer/Pulse, Edges 5 kHz Frequency/Pulse, Width 2.5 kHz Quadrature Output Characteristics Current Sourcing (Positive Logic) Analog Inputs, High Resolution Number of Channels 2 Thermocouple Temperature Range B / R / S 2912°F to 32.0°F (1600°C to 0°C) E 1652°F to -328°F (900°C to -200°C) Input Ranges (Selectable) 0 - 10 VDC 0 – 20 mA 4 – 20 mA 100mV PT100 RTD, and J, K, N, T, E, R, S, B Thermocouples T 752.0°F to -400.0°F (400°C to -240°C) J 1382.0°F to -346.0°F (750°C to -210°C) K / N 2498.0°F to -400°F (1370°C to -240°C) Safe input voltage range 10 VDC: -0.5 V to +15 V 20 mA: -0.5 V to +6 V RTD / T/C: ±24 VDC Thermocouple Common Mode Range ±10V Nominal Resolution 10V, 20mA, 100mV: 14 Bits RTD, Thermocouple: 16 Bits Converter Type Delta Sigma Max. Error at 25°C (*excluding zero) *4-20 mA ±0.10%* *0-20 mA ±0.10%* *0-10 VDC ±0.10%* RTD (PT100) ±1.0 °C 0-100 mV ±0.05% Input Impedance (Clamped @ -0.5 VDC to 12 VDC) Current Mode: 100 Ω, 35mA Max. Continuous Voltage Mode: 500 kΩ, 35mA Max. Continuous Max Thermocouple Error (After Warm Up Time of One Hour) ±0.2% (±0.3% below -100°C) %AI full scale 10 V, 20 mA, 100 mV: 32,000 counts full scale. RTD / T/C: 20 counts / °C Conversion Speed, Both Channels Converted 10V, 20mA, 100mV: 30 Times/Second RTD, Thermocouple: 7.5 Times/Second Max. Over-Current 35 mA Conversion Time per Channel 10V, 20mA, 100mV: 16.7mS RTD, Thermocouple: 66.7mS Open Thermocouple Detect Current 50 nA RTD Excitation Current 250 µA Analog Outputs General Specifications Number of Channels 2 Required Power (Steady State) 500 mA @ 24 VDC Output Ranges 0-10 VDC, 0-20 mA Required Power (Inrush) 30 A for 1 ms @ 24 VDC – DC Switched 2.5 A for 4 ms @ 24 VDC - AC Switched Nominal Resolution 12 Bits Primary Power Range 10 - 30 VDC Update rate Once per PLC scan Operating Temperature -10° to 60° Celsius Minimum 10 V load 1 kΩ Storage Temperature 14 to 140°F (-10 to 60°C) Maximum 20 mA load 500 Ω Relative Humidity 5 to 95% Non-condensing Analog Outputs; Output Points Required 2 Filtering 15Hz hash (noise) filter 1-128 scan digital running average filter Terminal Type Screw Type,5 mm Removable Maximum Error at 25°C (excluding zero) 0.1% Weight 12.5 oz. (354.36) CE Additional error for temperatures other than 25°C 0.01% / °C UL See Compliance Table at http://www.heapg.com/Pages/TechSupport/ProductCert.html Clock Accuracy +/- 35 ppm maximum at 25° C (+/- 1.53 Minutes per Month) Connectivity Serial Ports 2 Serial Ports – RS232 & RS485 Ethernet 10/100-Mbps (XL6e models only) USB USB Networking Port for communication with PCs and programming Port Removable Media Removable Media for upto 2 GB of storage for programs, data logging or screen capture Smartstix Remote IO modules communicating on CAN Note: Highest usable frequency for PWM output is 65 KHz XL6/XL6e OCS Models HE-XL105 / HEXT350C115 HE-XL1E5 / HEXT351C115 12 Digital DC Inputs / 12 Digital DC Outputs 2 Analog Inputs (High Resolution) / 2 Analog Outputs MAN0887-04-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 2 of 8 ECN # 950 2 Installation 1. Prior to mounting, observe requirements for the panel layout design and spacing/clearances in the OCS XL Series Manual (MAN0883). 2. Cut the host panel. 3. Insert the OCS through the panel cutout (from the front). The gasket material needs to be between the host panel and the OCS. 4. Install and tighten the mounting clips (provided with the OCS) until the gasket material forms a tight seal. 5. Connect cables as needed such as communications, programming, power and CsCAN cables to the ports using the provided connectors. 6. Begin configuration procedures. 3 Panel Cut-Out and Dimensions Note: Max. panel thickness: 5 mm. Refer to the XL6 User Manual (MAN0883) for panel box information and a handy checklist of requirements. HE-XL105/HE-XL1E5Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm). Caution: Do not force the OCS into the panel cutout. An incorrectly sized panel cutout can damage the touch screen. 6.875”[175mm][131mm]001OCS003-R15.156”R .125” [3 mm] TYP.RADIUS CORNERSWHEN REQUIRINGDUST OR WATERTIGHT SEAL PERNEMA 4, 4X OR 12001XLQX007MAN0887-04-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 3 of 8 ECN # 950 4 Ports and Connectors To Remove I/O Cover: Unscrew 4 screws located on the cover. Remove cover. CAUTION: Do not over tighten screws when replacing the back cover. I/O Jumpers: I/O Jumpers (JP) are located internally. To access, remove I/O cover of unit. Wiring Connectors (J1 / J2 / J3) and I/O Jumpers (JP1 / JP2 / JP3 / JP4) are described in the Wiring and Jumpers section of this document. Memory Slot: Uses Removable Memory for data logging, screen captures, program loading and recipes. Horner Part No.: HE-MC1 Serial Communications: MJ1: (RS-232 / RS-485) Used for Cscape programming and Application-Defined Communications. MJ2: (RS-232 / RS-485) Used for Application-Defined Communications. Ethernet: Used for Cscape programming and Application-Defined Communications. MAN0887-04-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 4 of 8 ECN # 950 4.2 External DIP Switch Settings MJ2 Pinouts in Half and Full Duplex Modes Table - Ports and Functions Functions Port 1 (MJ1) Port 2 (MJ2) RS-232 ���� ���� Hardware Handshaking ���� X Programming ���� X Ladder function controlled ���� ���� Serial Downloable Protocols ���� ���� RS 485 Full duplex ���� ���� RS485 Half duplex ���� X 4.1 Serial Communications MJ1: (RS-232 / RS-485) Use for Cscape programming and Application-Defined Communications. MJ2: (RS-232 / RS-485) Use for Application-Defined Communications. As seen when looking at the side of the XL6 unit : The DIP Switches are used for termination of the RS-485 ports. The XL6 is shipped un-terminated. To terminate, select one of the DIP Switches and configure it based upon the option that is desired. Pin MJ1 Pins MJ2 Pins Signal Direction Signal Direction 8 TXD OUT TXD OUT 7 RXD IN RXD IN 6 0 V Ground 0 V Ground 5* +5 60mA OUT +5 60mA OUT 4 RTS OUT TX- OUT 3 CTS IN TX+ OUT 2 RX- / TX- IN / OUT RX- IN 1 RX+ / TX+ IN / OUT RX+ IN 1 8 * +5V 60mA Max MJ2 Half Duplex Mode Pin MJ2 Pins Signal Direction 8 TXD OUT 7 RXD IN 6 0 V Ground 5* +5 60mA OUT 4 TX- OUT 3 TX+ OUT 2 TX-/RX- IN/OUT 1 TX+/RX+ IN/OUT 1 8 Pin MJ2 Pins Signal Direction 8 TXD OUT 7 RXD IN 6 0 V Ground 5* +5 60mA OUT 4 TX- OUT 3 TX+ OUT 2 RX- IN 1 RX+ IN 1 8 MJ2 Full Duplex Mode * +5V 60mA Max SW1 - ON enables MJ2 RS485 port termination (121 Ohms). OFF disables MJ2 RS485 port termination. SW2 & SW3 - ON places MJ2 RS485 port in half-duplex mode. OFF places MJ2 RS485 port in full-duplex mode. SW4 - ON enables MJ1 RS485 port termination (121 Ohms). OFF disables MJ1 RS485 port termination. MJ1 MJ2 On Off On Off On Off MAN0887-04-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 5 of 8 ECN # 950 4.3 CAN Network Port and Wiring NET1 Port Pin Assignments Pin Signal Signal Description Direction 1 V- CAN Ground − 2 CN_L CAN Data Low In/Out 3 SHLD Shield Ground − 4 CN_H CAN Data High In/Out 5 NC No Connect − 4.4 Ethernet Port Speeds 10 BaseT Ethernet (10-Mbps) 100 BaseTx Fast Ethernet (100-Mbps) Modes Half or Full Duplex Auto-Negotiation Both 10/100-Mbps and Half/Full Duplex Connector Type Shielded RJ-45 Cable Type (Recommended) CAT5 (or better) UTP Port Auto MDI/MDI-X 4.5 Power Port and Wiring Primary Power Port Pins Pin Signal Description 1 Ground Frame Ground 2 V- Input Power Supply Ground 3 V+ Input Power Supply Voltage 5 Wiring and Jumpers • Wire according to the type of inputs / outputs used and select the appropriate jumper option. • Use Copper Conductors in Field Wiring Only, 60/75° C 5.1 I/O Jumpers Settings (JP1 – JP4) Note: The Cscape Module Setup configuration must match the selected I/O (JP) jumper settings. I10V001XLE03612-24VDCI10VPositive Logic In Negative Logic In Positive Logic vs. Negative Logic Wiring The XL6 can be wired for Positive Logic inputs or Negative Logic inputs. Wiring Specifications �For I/O wiring (discrete), use the following wire type or equivalent: Belden 9918, 18 AWG (0.8 mm2) or larger. �For shielded Analog I/O wiring, use the following wire type or equivalent: Belden 8441, 18 AWG (0.8 mm2) or larger. �For CAN wiring, use the following wire type or equivalent: Belden 3084, 24 AWG (0.2 mm2) or larger. Analog In Settings AI1 AI2 JP2 JP3 RTD (PT100) T1 T2 JP2 JP3 T/C/100mV T1 T2 Note: When using JP4 (output) or JP2 / JP3 (inputs), each channel can be independently configured. For example, JP2 can be configured for 10 V and JP3 can be configured as an RTD. JP2JP310V/20mAMA1/V1MA2/V2Default J1J2J3JP2JP1JP3JP4001XLE030Location of I/O jumpers (JP) and wiring connectors (J1 – J3). CAN Connector Use the CAN Connector when using CsCAN network. Torque rating 4.5 – 7 Lb-In (0.50 – 0.78 N-m) CURRENT (20mA) VOLTAGE (10V) JP4 ANALOG OUTPUT SETTING VOLTAGE OR CURRENT AQ2 AQ1 AQ2 AQ1 Default Negative Logic Positive Logic JP1 Digital DC Inputs Default JP2 and JP3 Power Connector Power Up: Connect to Earth Ground. Apply 10 - 30 VDC. Screen lights up. Torque rating 4.5 – 7 Lb-In (0.50 – 0.78 N-m)

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