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XL6XL6e OCS Models HE-XL102 HEXT350C112 HE-XL1E2 HEXT351C112

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MAN0885-03-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 1 of 6 ECN # 950 1 Specifications Specifications Digital DC Inputs Inputs per Module 12 including 4 configurable HSC inputs Commons per Module 1 Input Voltage Range 12 VDC / 24 VDC Absolute Max. Voltage 35 VDC Max. Input Impedance 10 kΩ Input Current Positive Logic Negative Logic Upper Threshold 0.8 mA -1.6 mA Lower Threshold 0.3 mA -2.1 mA Max Upper Threshold 8 VDC Min Lower Threshold 3 VDC OFF to ON Response 1 ms ON to OFF Response 1 ms HSC Max. Switching Rate 10 kHz Totalizer/Pulse, Edges 5 kHz Frequency/Pulse, Width 2.5 kHz Quadrature Digital Relay Outputs Outputs per Module 6 relay Commons per Module 6 Max. Output Current per Relay 3 A at 250 VAC, resistive Max. Total Output Current 5 A continuous Max. Output Voltage 275 VAC , 30 VDC Max. Switched Power 1250 VA, 150 W Contact Isolation to XL6 ground 1000 VAC Max. Voltage Drop at Rated Current 0.5 V Expected Life (See Derating section for chart.) No load: 5,000,000 Rated load: 100,000 Max. Switching Rate 300 CPM at no load 20 CPM at rated load Type Mechanical Contact Response Time One update per ladder scan plus 10 ms Analog Inputs, Medium Resolution Number of Channels 4 Input Ranges 0 - 10 VDC 0 – 20 mA 4 – 20 mA Safe input voltage range -0.5 V to +12V Input Impedance (Clamped @ -0.5 VDC to 12 VDC) Current Mode: 100 Ω Voltage Mode: 500 k Ω Nominal Resolution 10 Bits %AI full scale 32,000 counts Max. Over-Current 35 mA Conversion Speed All channels converted once per ladder scan Max. Error at 25°C (excluding zero) *can be made tighter (~0.25%) by adjusting the digital filter setting to 3. 4-20 mA 1.00% 0-20 mA 1.00% 0-10 VDC 1.50%* Additional error for temperatures other than 25°C TBD Filtering 160 Hz hash (noise) filter 1-128 scan digital running average filter General Specifications Required Power (Steady State) 500 mA @ 24 VDC Required Power (Inrush) 30 A for 1 ms @ 24 VDC – DC Switched 2.5 A for 4 ms @ 24 VDC - AC Switched Primary Power Range 10 – 30 VDC Relative Humidity 5 to 95% Non-condensing Clock Accuracy +/- 35 ppm maximum at 25° C (+/- 1.53 Minutes per Month) Operating Temperature -10°C to +60°C Terminal Type Screw Type, 5 mm Removable Weight 26.5 oz. (.751 kg) CE UL See Compliance Table at http://www.heapg.com/Pages/TechSupport/ProductCert.html Connectivity Serial Ports 2 Serial Ports – RS232 & RS485 Ethernet 10/100-Mbps (XL6e models only) USB USB Networking Port for communication with PCs and programming Port Removable Media Removable Media for upto 2 GB of storage for programs, data logging or screen capture Smartstix Remote IO modules communicating on CAN HE-XL102/HE-XL1E2 XL6/XL6e OCS Models HE-XL102 / HEXT350C112 HE-XL1E2 / HEXT351C112 12 Digital DC Inputs 4 Analog Inputs (Medium Resolution) 6 Digital Relay Outputs Note: Highest usable frequency for PWM output is 65 KHz MAN0885-03-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 2 of 6 ECN # 950 2 Installation 1. Prior to mounting, observe requirements for the panel layout design and spacing/clearances in the OCS XL6 Series Manual (MAN0883). 2. Cut the host panel. 3. Insert the OCS through the panel cutout (from the front). The gasket material needs to be between the host panel and the OCS. 4. Install and tighten the mounting clips (provided with the OCS) until the gasket material forms a tight seal. 5. Connect cables as needed such as communications, programming, power and CsCAN cables to the ports using the provided connectors. 6. Begin configuration procedures. 3 Panel Cut-Out and Dimensions Refer to the XL6 User Manual (MAN0883) for panel box information and a handy checklist of requirements. Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm). Caution: Do not force the OCS into the panel cutout. An incorrectly sized panel cutout can damage the touch screen. Note: Max. panel thickness: 5 mm 001XLQX0076.875”[175mm][131mm]001OCS003-R15.156”R .125” [3 mm] TYP.RADIUS CORNERSWHEN REQUIRINGDUST OR WATERTIGHT SEAL PERNEMA 4, 4X OR 12MAN0885-03-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 3 of 6 ECN # 950 4 Ports and Connectors To Remove I/O Cover: Unscrew 4 screws located on the cover. Remove cover. CAUTION: Do not over tighten screws when replacing the back cover. I/O Jumpers: I/O Jumpers (JP) are located internally. To access, remove I/O cover of unit. Wiring Connectors (J1 / J2) and I/O Jumpers (JP1 and JP2) are described in the Wiring and Jumpers section of this document. Memory Slot: Uses Removable Memory for data logging, screen captures, program loading and recipes. Horner Part No.: HE-MC1 Serial Communications: MJ1: (RS-232 / RS-485) Used for Cscape programming and Application-Defined Communications. MJ2: (RS-232 / RS-485) Used for Application-Defined Communications. Ethernet: Used for Cscape programming and Application-Defined Communications. MAN0885-03-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 4 of 6 ECN # 950 4.2 External DIP Switch Settings MJ2 Pinouts in Half and Full Duplex Modes Table - Ports and Functions Functions Port 1 (MJ1) Port 2 (MJ2) RS-232 ���� ���� Hardware Handshaking ���� X Programming ���� X Ladder function controlled ���� ���� Serial Downloable Protocols ���� ���� RS 485 Full duplex ���� ���� RS485 Half duplex ���� X NET1 Port Pin Assignments Pin Signal Signal Description Direction 1 V- CAN Ground − 2 CN_L CAN Data Low In/Out 3 SHLD Shield Ground − 4 CN_H CAN Data High In/Out 5 NC No Connect − Speeds 10 BaseT Ethernet (10-Mbps) 100 BaseTx Fast Ethernet (100-Mbps) Modes Half or Full Duplex Auto-Negotiation Both 10/100-Mbps and Half/Full Duplex Connector Type Shielded RJ-45 Cable Type (Recommended) CAT5 (or better) UTP Port Auto MDI/MDI-X 4.1 Serial Communications: MJ1: (RS-232 / RS-485) Use for Cscape programming and Application-Defined Communications. MJ2: (RS-232 / RS-485) Use for Application-Defined Communications. As seen when looking at the side of the XL6 unit : The DIP Switches are used for termination of the RS-485 ports. The XL6 is shipped un-terminated. To terminate, select one of the DIP Switches and configure it based upon the option that is desired. Pin MJ1 Pins MJ2 Pins Signal Direction Signal Direction 8 TXD OUT TXD OUT 7 RXD IN RXD IN 6 0 V Ground 0 V Ground 5* +5 60mA OUT +5 60mA OUT 4 RTS OUT TX- OUT 3 CTS IN TX+ OUT 2 RX- / TX- IN / OUT RX- IN 1 RX+ / TX+ IN / OUT RX+ IN 1 8 SW1 - ON enables MJ2 RS485 port termination (121 Ohms). OFF disables MJ2 RS485 port termination. SW2 & SW3 - ON places MJ2 RS485 port in half-duplex mode. OFF places MJ2 RS485 port in full-duplex mode. SW4 - ON enables MJ1 RS485 port termination (121 Ohms). OFF disables MJ1 RS485 port termination. MJ1 MJ2 On Off On Off On Off CAN Connector Use the CAN Connector when using CsCAN network. Torque rating 4.5 – 7 Lb-In (0.50 – 0.78 N-m) 4.3 CAN Network Port and Wiring 4.4 Ethernet Port * +5V 60mA Max MJ2 Half Duplex Mode Pin MJ2 Pins Signal Direction 8 TXD OUT 7 RXD IN 6 0 V Ground 5* +5 60mA OUT 4 TX- OUT 3 TX+ OUT 2 TX-/RX- IN/OUT 1 TX+/RX+ IN/OUT 1 8 Pin MJ2 Pins Signal Direction 8 TXD OUT 7 RXD IN 6 0 V Ground 5* +5 60mA OUT 4 TX- OUT 3 TX+ OUT 2 RX- IN 1 RX+ IN 1 8 * +5V 60mA Max MJ2 Full Duplex Mode MAN0885-03-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 5 of 6 ECN # 950 4.5 Power Port and Wiring 5 Wiring and Jumpers Wire according to the type of inputs / outputs used, and select the appropriate jumper option. 5.1 I/O Jumpers Settings (JP1 - JP2) 5.2 Wiring Examples J1 Orange Terminal Connector Name I1 IN1 I2 IN2 I3 IN3 I4 IN4 I5 IN5 I6 IN6 I7 IN7 I8 IN8 H1 HSC1 /IN9 0V Ground A1 Analog IN1 A2 Analog IN2 A3 Analog IN3 A4 Analog IN4 0V Ground J2 Black Terminal Connector Name C6 Relay 6 COM R6 Relay 6 NO C5 Relay 5 COM R5 Relay 5 NO C4 Relay 4 COM R4 Relay 4 NO C3 Relay 3 COM R3 Relay 3 NO C2 Relay 2 COM R2 Relay 2 NO C1 Relay 1 COM R1 Relay 1 NO H4 HSC4 / IN12 H3 HSC3 / IN11 H2 HSC2 / IN10 6 Filter Filter Constant sets the level of digital filtering according to the following chart. Digital Filtering. The illustration above demonstrates the effect of digital filtering (set with Filter Constant) on module response to a temperature change. Primary Power Port Pins Pin Signal Description 1 Ground Frame Ground 2 V- Input Power Supply Ground 3 V+ Input Power Supply Voltage I10V001XLE03612-24VDCI10VPositive Logic In Negative Logic In Positive Logic vs. Negative Logic Wiring The XL6 HEXL102 can be wired for Positive Logic inputs or Negative Logic inputs. 001XLE0150V ON J112-24VDCR2C2R3C3R6C6R4C4R5C5R1C1H4H2H3LOAD230VACOR25VDCNLLOAD230VACOR25VDCNLLOAD230VACOR25VDCNLLOAD230VACOR25VDCNLLOAD230VACOR25VDCNLLOAD230VACOR25VDCNLJ2 Black Positive Logic Digital In / Relay Out Wiring Specifications �For I/O wiring (discrete), use the following wire type or equivalent: Belden 9918, 18 AWG (0.8 mm2) or larger. �For shielded Analog I/O wiring, use the following wire type or equivalent: Belden 8441, 18 AWG (0.8 mm2) or larger. �For CAN wiring, use the following wire type or equivalent: Belden 3084, 24 AWG (0.2 mm2) or larger. Use copper conductors in field wiring only, 60/75° C J1 Orange Positive Logic In Digital In / Analog In I1I2I3I40VA1A20VI5I6I7I8A3A4H1001XLE01712-24VDCLOOP PWR20mA0-10VDC Note: Loop Power requirements are determined by the transmitter specification. J1JP2JP1J2001XLE025602010040802001010090807060504030Scans012345607%Complete [ ]FilterConstantLocation of I/O jumpers (JP2 and JP1) and wiring connectors (J1 and J2). Note: When using JP2 (A1-A4), each channel can be independently configured. Note: The Cscape Module Setup configuration must match the selected I/O (JP) jumper settings. JP1 Digital DC In / HSC Positive Negative Logic Logic Default A1 A2 A3 A4 JP2 Analog In (A1 – A4) Current Voltage (20 mA) (10 V) Default Power Connector Power Up: Connect to Earth Ground. Apply 10 - 30 VDC. Screen lights up. Torque rating 4.5 – 7 Lb-In (0.50 – 0.78 N-m)

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