MAN0884-03-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 1 of 4 ECN # 950 1 Specifications Specifications Required Power (Steady State) 500 mA @ 24 VDC Required Power (Inrush) 30 A for 1 ms @ 24 VDC – DC Switched 2.5 A for 4 ms @ 24 VDC - AC Switched Primary Power Range 10 – 30 VDC Relative Humidity 5 to 95% Non-condensing Clock Accuracy +/- 35 ppm maximum at 25° C (+/- 1.53 Minutes per Month) Operating Temperature -10°C to +60°C Weight 26.5 oz. (.751 kg) CE UL See Compliance Table at : http://www.heapg.com/Support/compliance.htm Connectivity Serial Ports 2 Serial Ports – RS232 & RS485 Ethernet 10/100-Mbps (XL6e models only) USB USB Networking Port for communication with PCs and programming Port Removable Media Removable Media for upto 2 GB of storage for programs, data logging or screen capture Smartstix Remote IO modules communicating on CAN 2 Installation 1. Prior to mounting, observe requirements for the panel layout design and spacing/clearances in the OCS XL6 Series Manual (MAN0883). 2. Cut the host panel. 3. Insert the OCS through the panel cutout (from the front). The gasket material needs to be between the host panel and the OCS. 4. Install and tighten the mounting clips (provided with the OCS) until the gasket material forms a tight seal. 5. Connect cables as needed such as communications, programming, power and CsCAN cables to the ports using the provided connectors. 6. Begin configuration procedures. 3 Panel Cut-Out and Dimensions Note: Max. panel thickness: 5 mm. Refer to the User Manual (MAN0883) for panel box information and a checklist of requirements. HE–XL100/HE–XL1E0XL6/XL6e OCS Models HE-XL100 / HEXT350C100 HE-XL1E0 / HEXT351C100 Caution: Do not force the OCS into the panel cutout. An incorrectly sized panel cutout can damage the touch screen. Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm). 6.875”[175mm][131mm]001OCS003-R15.156”R .125” [3 mm] TYP.RADIUS CORNERSWHEN REQUIRINGDUST OR WATERTIGHT SEAL PERNEMA 4, 4X OR 12001XLQX007MAN0884-03-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 2 of 4 ECN # 950 4 Ports and Connectors Removable Media Memory Slot User Interface USB Mini B USB 5 pin programming port Serial Comm MJ1 MJ2 CAN Comm USB USB A Port (not active) DIP Switches Power Memory Slot: Uses Removable Memory for data logging, screen captures, program loading and recipes. Horner Part No.: HE-MC1 Serial Communications: MJ1: (RS-232 / RS-485) Used for Cscape programming and Application-Defined Communications. MJ2: (RS-232 / RS-485) Used for Application-Defined Communications. Ethernet: Used for Cscape programming and Application-Defined Communications. USB USB A Port (not active) Ethernet (XL6e only) Ethernet (XL6e only) MAN0884-03-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 3 of 4 ECN # 950 4.2 External DIP Switch Settings MJ2 Pinouts in Half and Full Duplex Modes Table - Ports and Functions Functions Port 1 (MJ1) Port 2 (MJ2) RS-232 ���� ���� Hardware Handshaking ���� X Programming ���� X Ladder function controlled ���� ���� Serial Downloable Protocols ���� ���� RS 485 Full duplex ���� ���� RS485 Half duplex ���� X 4.1 Serial Communications: MJ1: (RS-232 / RS-485) Use for Cscape programming and Application-Defined Communications. MJ2: (RS-232 / RS-485) Use for Application-Defined Communications. As seen when looking at the side of the XL6 unit: The DIP Switches are used for termination of the RS-485 ports. The XL6 is shipped un-terminated. To terminate, select one of the DIP Switches and configure it based upon the option that is desired. Pin MJ1 Pins MJ2 Pins Signal Direction Signal Direction 8 TXD OUT TXD OUT 7 RXD IN RXD IN 6 0 V Ground 0 V Ground 5* +5 60mA OUT +5 60mA OUT 4 RTS OUT TX- OUT 3 CTS IN TX+ OUT 2 RX- / TX- IN / OUT RX- IN 1 RX+ / TX+ IN / OUT RX+ IN 1 8 * +5V 60mA Max MJ2 Half Duplex Mode Pin MJ2 Pins Signal Direction 8 TXD OUT 7 RXD IN 6 0 V Ground 5* +5 60mA OUT 4 TX- OUT 3 TX+ OUT 2 TX-/RX- IN/OUT 1 TX+/RX+ IN/OUT 1 8 Pin MJ2 Pins Signal Direction 8 TXD OUT 7 RXD IN 6 0 V Ground 5* +5 60mA OUT 4 TX- OUT 3 TX+ OUT 2 RX- IN 1 RX+ IN 1 8 MJ2 Full Duplex Mode * +5V 60mA Max SW1 - ON enables MJ2 RS485 port termination (121 Ohms). OFF disables MJ2 RS485 port termination. SW2 & SW3 - ON places MJ2 RS485 port in half-duplex mode. OFF places MJ2 RS485 port in full-duplex mode. SW4 - ON enables MJ1 RS485 port termination (121 Ohms). OFF disables MJ1 RS485 port termination. MJ1 MJ2 On Off On Off On Off MAN0884-03-EN Specifications / Installation __________________________________________________________________________________________________________________________________________________________________________ 4/28/2009 Page 4 of 4 ECN # 950 4.3 CAN Network Port and Wiring NET1 Port Pin Assignments Pin Signal Signal Description Direction 1 V- CAN Ground − 2 CN_L CAN Data Low In/Out 3 SHLD Shield Ground − 4 CN_H CAN Data High In/Out 5 NC No Connect − 4.4 Ethernet Port Speeds 10 BaseT Ethernet (10-Mbps) 100 BaseTx Fast Ethernet (100-Mbps) Modes Half or Full Duplex Auto-Negotiation Both 10/100-Mbps and Half/Full Duplex Connector Type Shielded RJ-45 Cable Type (Recommended) CAT5 (or better) UTP Port Auto MDI/MDI-X 4.5 Power Port and Wiring 6 Technical Support For assistance and manual updates, contact Technical Support at the following locations: North America: Tel: 317 916-4274 Fax: 317 639-4279 Web: http://www.heapg.com Email: firstname.lastname@example.org Europe: Tel: +353-21-4321266 Fax: +353-21-4321826 Web: http://www.horner-apg.com Email: email@example.com 5 Safety No part of this publication may be reproduced without the prior agreement and written permission of Horner APG, Inc. Information in this document is subject to change without notice. Primary Power Port Pins Pin Signal Description 1 Ground Frame Ground 2 V- Input Power Supply Ground 3 V+ Input Power Supply Voltage CAN Connector Use the CAN Connector when using CsCAN network. Torque rating 4.5 – 7 Lb-In (0.50 – 0.78 N-m) Power Connector Power Up: Connect to Earth Ground. Apply 10 - 30 VDC. Screen lights up. Torque rating 4.5 – 7 Lb-In (0.50 – 0.78 N-m) This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations only. WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous. AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX. WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections. WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible. WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards. WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse. WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I, Division 2 AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1, DIVISION 2. WARNING - The USB parts are for operational maintenance only. Do not leave permanently connected unless area is known to be non-hazardous. WARNING – EXPLOSION HAZARD - BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE NON-HAZARDOUS. AVERTISSEMENT - RISQUE D'EXPLOSION - AFIN D'EVITER TOUT RISQUE D'EXPLOSION, S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE CHANGER LA BATTERIE. WARNING - Battery May Explode If Mistreated. Do Not Recharge, Disassemble or Dispose Of In Fire WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life. � All applicable codes and standards need to be followed in the installation of this product. � Adhere to the following safety precautions whenever any type of connection is made to the module: � Connect the safety (earth) ground on the power connector first before making any other connections. � When connecting to electric circuits or pulse-initiating equipment, open their related breakers. � Do not make connections to live power lines. � Make connections to the module first; then connect to the circuit to be monitored. � Route power wires in a safe manner in accordance with good practice and local codes. � Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits. � Ensure hands, shoes, and floor are dry before making any connection to a power line. � Make sure the unit is turned OFF before making connection to terminals. � Make sure all circuits are de-energized before making connections. � Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective. Warning: Consult user documentation. Warning: Electrical Shock Hazard. When found on the product, the following symbols specify: This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference. 2. This device must accept any interference received, including interference that may cause undesired operation. Radiated Emission Compliance: For compliance requirement, a ferrite (Horner P/N FBD006 supplied with the unit) needs to be placed on the AC/DC line with one loop.