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PowerFlex 7000 Medium Voltage AC Drive Liquid-Cooled (‘C’ Frame) – Classic Control Bulletin 7000L

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PowerFlex® 7000 Medium Voltage AC DriveLiquid-Cooled (‘C’ Frame) – Classic ControlBulletin 7000L User ManualImportant User InformationRead this document and the documents listed in the Additional Resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Labels may also be on or inside the equipment to provide specific precautions.Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).Table of Contents 7000 “C” Frame 7000L-UM300I-EN-P – June 2013 Preface Overview Who should use this Manual .................................................... P-1 What is not in this Manual ....................................................... P-1 Manual Conventions ................................................................ P-1 General Precautions ................................................................. P-2 Who to call for Commissioning ............................................... P-3 Chapter 1 Overview of Drive Introduction .............................................................................. 1-1 Liquid Cooling ......................................................................... 1-2 Topology .................................................................................. 1-4 Rectifier Designs 18-pulse Rectifier .............................................................. 1-5 PWM Rectifier (Active front-end) .................................... 1-6 Motor Compatibility ................................................................ 1-8 SGCT Features and Benefits ................................................... 1-9 Specifications ......................................................................... 1-10 Simplified Electrical Drawings 4160 Volt with 18-Pulse Rectifier ................................... 1-13 4160 Volt with PWM Rectifier ....................................... 1-13 6000-6600 Volt with 18-Pulse Rectifier ......................... 1-14 6000-6600 Volt with PWM Rectifier .............................. 1-14 Control Overview .................................................................. 1-15 Direct Vector Control ............................................................ 1-15 Control Hardware .................................................................. 1-16 Operator Interface .................................................................. 1-17 Chapter 2 Drive Installation Safety and Codes ..................................................................... 2-1 Unpacking and Inspection ....................................................... 2-1 Transportation and Handling ................................................... 2-2 Overhead Lifting ............................................................... 2-3 Rod or Pipe Rollers ........................................................... 2-4 Fork Lift Trucks ................................................................ 2-4 Storage ............................................................................... 2-5 Siting of the Drive ................................................................... 2-5 Site Considerations ............................................................ 2-5 Installation ............................................................................... 2-7 Shock Indication Labels .................................................... 2-7 Installation of Exhaust Air Hood ...................................... 2-8 Internally mounted fans ..................................................... 2-9 Externally mounted fans and fan hood .............................. 2-9 Cabinet Layout and Dimensional Drawings of Drive ............ 2-11 PowerFlex 7000L Dimensional Drawings ............................. 2-12 Typical PowerFlex 7000L Drive Structure Layout ............... 2-62 Control/Cabling Cabinet ........................................................ 2-62 Major Components ................................................................ 2-62 Control and Cabling Cabinet (PWM Rectifier shown) ... 2-63 Control and Cabling Cabinet (18-pulse shown) .............. 2-64 ii Table of Contents 7000L-UM300I-EN-P – June 2013 7000 “C” Frame Low Voltage Control Panel ............................................. 2-65 Converter Cabinet ........................................................... 2-66 Capacitor Cabinet ............................................................ 2-67 DC Link Inductor Cabinet ............................................... 2-68 Pump Cabinet .................................................................. 2-69 IEC Component and Device Designations ............................ 2-70 Power Wiring Selection ......................................................... 2-70 Cable Insulation .............................................................. 2-71 Wire Group Numbers ...................................................... 2-73 Power Cabling Access ........................................................... 2-74 To access the customer power cable terminations .......... 2-74 Information regarding termination of customer cables ... 2-75 Power Connections ................................................................ 2-76 Incoming Connections .................................................... 2-76 Power Cabling Installation Requirements ....................... 2-76 Liquid Connections ................................................................ 2-77 Liquid-to-Air Heat Exchangers ....................................... 2-77 Liquid-to-Liquid Heat Exchangers .................................. 2-79 Power and Control Wiring ..................................................... 2-81 Control Cables ................................................................. 2-81 Grounding Practices ............................................................... 2-82 Grounding Guidelines and Practices for Drive Signal and Safety Grounds ...................................................... 2-83 Grounding Requirements and Specifications for Customer and Power Integrators .................................. 2-84 Identification of Types of Electrical Supplies – Grounded and Ungrounded Systems ............................ 2-85 Ground Bus ..................................................................... 2-85 Interlocking ............................................................................ 2-85 Chapter 3 Operator Interface Chapter Objectives ................................................................... 3-1 Terminology ............................................................................ 3-1 Overview .................................................................................. 3-3 Keypad .............................................................................. 3-3 Function (Softkeys) Keys ........................................... 3-3 Cursor (Selection) Keys .............................................. 3-4 Data Entry Keys .......................................................... 3-4 What is a Screen? .............................................................. 3-5 Components ................................................................ 3-5 Information Windows ................................................. 3-6 Accessing/Writing to Drive .................................. 3-7 Communication Error ........................................... 3-7 Language Changing ............................................. 3-8 General Operation ....................................................... 3-8 Operator Interface Power-up Sequence ............................. 3-9 Top Level Menu .............................................................. 3-11 Chapter 2 Drive Installation (cont.) Table of Contents iii 7000 “C” Frame 7000L-UM300I-EN-P – June 2013 How to: Obtain Help ..................................................................... 3-12 Related Topics .......................................................... 3-12 Help On Help ............................................................ 3-13 Modify Operator Interface Operation (Utility) ............... 3-14 Changing Backlight Delay ........................................ 3-14 Changing Contrast .................................................... 3-15 Setting Time ............................................................. 3-16 Setting Date .............................................................. 3-17 Selecting Meters ....................................................... 3-17 Viewing Revision Levels .......................................... 3-20 Transfer Data in Memory ......................................... 3-21 Picking an Access Level ........................................... 3-21 Select a Parameter ........................................................... 3-22 Via Groups ................................................................ 3-22 Via Name .................................................................. 3-23 Via Code ................................................................... 3-24 Edit Text .......................................................................... 3-26 Configure the Drive ......................................................... 3-28 Enter/Modify an Access Level ................................. 3-28 Drive Set-up .............................................................. 3-32 Language Selection ............................................ 3-33 Modify Parameters ............................................. 3-34 Numerical Value ................................................ 3-34 Enumerated Value .............................................. 3-36 Bit Encoded Value ............................................. 3-37 Analog Ports ....................................................... 3-38 Fault Masks ........................................................ 3-39 User Definable External Text ............................. 3-42 PLC .................................................................... 3-43 XIO ..................................................................... 3-45 Message Prompting .................................................. 3-45 Store/Retrieve Configuration (NVRAM) ................. 3-46 Initialize ............................................................. 3-46 Save .................................................................... 3-47 Load ................................................................... 3-47 Display Parameters .......................................................... 3-48 Custom Group ........................................................... 3-50 View Drive Status ........................................................... 3-51 View and Reset Alarms ................................................... 3-51 Help for Alarms ........................................................ 3-52 Request Printouts ............................................................ 3-53 Perform Diagnostic Trending .......................................... 3-54 Assigning a Trace ..................................................... 3-55 Setting the Trigger .................................................... 3-56 Defining Sample Rate and Positioning ..................... 3-57 Starting the Trace ...................................................... 3-58Chapter 3 Operator Interface (cont.)

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