PowerFlex® 7000 Medium Voltage AC DriveLiquid-Cooled (‘C’ Frame) – Fourth Generation (ForGe) ControlBulletin 7000L (Marine) User ManualImportant User InformationRead this document and the documents listed in the Additional Resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Labels may also be on or inside the equipment to provide specific precautions.Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).Preface 7000 “C” Frame 7000L-UM302B-EN-P – June 2013 Overview Who Should Use This Manual This User Manual is intended for use by personnel familiar with medium voltage and variable speed solid-state drive equipment. The manual contains material that will allow the user to operate the drive system. What Is Not in this Manual This manual is designed to provide only information specific to the PowerFlex 7000 “C” Frame drive. Therefore customer specific topics are not presented. These customer specific topics include: • Dimensional and Electrical Drawings generated for each customer specific order. (This manual does provide generic drawings for illustrative purposes only.) • Spare Parts Lists compiled for each customer specific order. (This manual does provide a generic list of possible components and a description of their characteristics and functionality.) The above information is provided to the customer during the order process cycle. Three User Manuals address this product line: “A” Frame for lower power air-cooled configurations (up to approximately 1250 hp/933 kW) “B” Frame for higher power air-cooled configurations “C” Frame for all liquid-cooled configurations If you have multiple drive types or power ranges, ensure you have the correct manual. For detailed information on Troubleshooting, Parameters and Functional Description for MV variable frequency drives, please refer to Technical Data publication 7000-TD002_-EN-P. For detailed information on receiving and handling for Medium Voltage variable frequency drive and related equipment, please refer to General Handling Procedures, publication 7000-IN002_-EN-P. Reference Manuals (for “A”, “B” and “C” Frame drives) are also available. These manuals provide additional technical information about the drive components. Contact your local Rockwell Automation Sales office to order copies of these publications. Please note: This manual deals specifically with the PowerFlex 7000 “C” Frame drive. Information on auxiliary cabinetry or special components we are contracted to supply with the drive will be contained within the Service Manual you will receive with your order. P-2 Preface 7000L-UM302B-EN-P – June 2013 7000 “C” Frame Manual Conventions Symbols are used throughout this manual to indicate specific types of information. W A R N I N GW A R N I N G Warnings tell readers where people may be hurt if procedures are not followed properly. A T T E N T I O NA T T E N T I O N Cautions tell readers where machinery may be damaged or economic loss can occur if procedures are not followed properly. Both of the above could indicate: • A possible trouble spot • Tell what causes the trouble spot • Give the result of an improper action • Tell the reader how to avoid trouble S H O C K H A Z A R DS H O C K H A Z A R D This symbol alerts the user to a potential electrical shock hazard that exists on a component or printed circuit board. Preface P-3 7000 “C” Frame 7000L-UM302B-EN-P – June 2013 General Precautions A T T E N T I O NA T T E N T I O N This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Allen-Bradley publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook. A T T E N T I O NA T T E N T I O N An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system. A T T E N T I O NA T T E N T I O N Only personnel familiar with the PowerFlex 7000 Adjustable Speed Drive (ASD) and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. Who to Call for Commissioning Rockwell Automation Medium Voltage Support group is responsible for Commissioning Support and activities for this product line. They may be contacted at 519-740-4100, request Medium Voltage Support – Project Manager. The support they offer includes, but is not limited to: – Quoting and Managing Product On-site Start-ups. – Quoting and Managing Field Modification projects. – Quoting and Managing Customer in-house and on-site product training.