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PowerFlex 7000 Medium Voltage AC Drive Air-Cooled (“A” Frame)—ForGe Control (Using PanelView 550)

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PowerFlex® 7000 Medium Voltage AC Drive Air-Cooled (“A” Frame)—ForGe Control(Using PanelView 550)Publication 7000A-UM151D-EN-PBulletin 7000 User ManualImportant User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).IMPORTANTIdentifies information that is critical for successful application and understanding of the product.Table of Contents 7000 “A” Frame 7000A-UM151D-EN-P – March 2013 Preface Overview Who should use this Manual .................................................... P-1 What is not in this Manual ....................................................... P-1 Manual Conventions ................................................................ P-2 General Precautions ................................................................. P-3 Who to call for Commissioning ............................................... P-3 Chapter 1 Overview of Drive Introduction .............................................................................. 1-1 Drive Configurations ............................................................... 1-2 Topology .................................................................................. 1-3 Rectifier Designs Active Front End (AFE) Rectifier .................................... 1-4 “Direct-to-Drive” Technology ................................................ 1-5 Motor Compatibility ................................................................ 1-6 Simplified Electrical Drawings 2400 volt – Active Front End (AFE) Rectifier .................. 1-7 3300/4160 volt – Active Front End (AFE) Rectifier ......... 1-8 6600 volt – Active Front End (AFE) Rectifier .................. 1-9 Operator Interface .................................................................. 1-10 Chapter 2 Drive Installation Safety and Codes ..................................................................... 2-1 General Handling Procedures .................................................. 2-1 Drive Storage ........................................................................... 2-1 Siting of the Drive ................................................................... 2-2 Site Considerations ............................................................ 2-2 Installation ............................................................................... 2-4 Installation of Exhaust Air Hood ...................................... 2-4 Installation of Integral Transformer Cooling Fan ............. 2-8 Neutral Resistor Assembly ............................................... 2-9 Installation of Neutral Resistor Assembly ...................... 2-10 Cabinet Layout and Dimensional Drawings of Drive ............ 2-11 PowerFlex 7000 “A” Frame Dimensional Drawing .............. 2-12 Drive Layout .......................................................................... 2-13 Direct-to-Drive AFE Rectifier Configuration #1 ............ 2-13 AFE Rectifier (Separate Isol. Transformer (Config. #2) ..... 2-14 AFE Rectifier (Integral Isol. Transformer (Config. #3) ....... 2-15 Cabling Cabinet #1 (with Input Starters) .............................. 2-16 Cabling Cabinet #1 (without Input Starters) ......................... 2-17 Cabling Cabinet #2 ............................................................... 2-18 Cabling Cabinet #3 ............................................................... 2-19 Converter Cabinet .................................................................. 2-20 Control/DC Link/Fan Cabinet ............................................... 2-21 Low Voltage Control Tub ...................................................... 2-22 IEC Component and Device Designations ............................ 2-24 Power Wiring Selection ......................................................... 2-24 Cable Insulation .............................................................. 2-25 Wire Group Numbers ...................................................... 2-26  ii Table of Contents 7000A-UM151D-EN-P – March 2013 7000 “A” Frame Power Cabling Access ........................................................... 2-27 To access the customer power cable terminations .......... 2-27 Power Connections ................................................................ 2-28 Line/Motor Terminations ................................................ 2-28 Power Cabling Installation Requirements ....................... 2-28 Dimension Views: Cabling Cabinet for Config. #1 with Input Starter ......... 2-29 Cabling Cabinet for Config. #1 without Input Starter ..... 2-30 Cabling Cabinet for Config. #2 ...................................... 2-31 Cabling Cabinet for Config. #3 ...................................... 2-32 Power and Control Wiring ..................................................... 2-33 Control Cables ................................................................ 2-33 Grounding Practices ............................................................... 2-34 Grounding Guidelines and Practices for Drive Signal and Safety Grounds ................................................... 2-35 Grounding Requirements and Specifications for Customer and Power Integrators .............................. 2-36 Identification of Types of Electrical Supplies – Grounded and Ungrounded Systems ..................... 2-36 Ground Bus ..................................................................... 2-36 Interlocking ............................................................................ 2-37 Chapter 3 Operator Interface Chapter Objectives ................................................................... 3-1 Terminology ............................................................................ 3-1 Overview ................................................................................. 3-3 Keypad .............................................................................. 3-3 Function (Softkeys) Keys ........................................... 3-3 Cursor (Selection) Keys .............................................. 3-4 Data Entry Keys .......................................................... 3-4 What is a Screen? .............................................................. 3-5 Components ................................................................ 3-5 Information Windows ................................................. 3-6 Accessing/Writing to Drive .................................. 3-7 Communication Error ........................................... 3-7 Language Changing ............................................. 3-8 General Operation ....................................................... 3-8 Operator Interface Power-up Sequence ............................. 3-9 Top Level Menu .............................................................. 3-11 How to: Obtain Help ..................................................................... 3-12 Related Topics .......................................................... 3-12 Help On Help ............................................................ 3-13 Modify Operator Interface Operation (Utility) ............... 3-14 Changing Backlight Delay ........................................ 3-14 Changing Contrast .................................................... 3-15 Chapter 2 Drive Installation (cont.)  Table of Contents iii 7000 “A” Frame 7000A-UM151D-EN-P – March 2013 Setting Time ............................................................. 3-16 Setting Date .............................................................. 3-17 Selecting Meters ....................................................... 3-17 Viewing Revision Levels .......................................... 3-20 Transfer Data in Memory ......................................... 3-21 Picking an Access Level ........................................... 3-21 Select a Parameter ............................................................ 3-22 Via Groups ................................................................ 3-22 Via Name .................................................................. 3-23 Via Code ................................................................... 3-24 Edit Text .......................................................................... 3-26 Configure the Drive ......................................................... 3-28 Enter/Modify an Access Level ................................. 3-28 Drive Set-up .............................................................. 3-32 Language Selection ............................................ 3-33 Modify Parameters ............................................. 3-34 Numerical Value ................................................ 3-34 Enumerated Value .............................................. 3-36 Bit Encoded Value ............................................. 3-37 Analog Ports ....................................................... 3-38 Fault Masks ........................................................ 3-39 User Definable External Text ............................. 3-42 PLC .................................................................... 3-43 XIO ..................................................................... 3-45 Message Prompting .................................................. 3-45 Store/Retrieve Configuration (NVRAM) ................. 3-46 Initialize ............................................................. 3-46 Save .................................................................... 3-47 Load ................................................................... 3-47 Display Parameters .......................................................... 3-48 Custom Group ........................................................... 3-50 View Drive Status ........................................................... 3-51 View and Reset Alarms ................................................... 3-51 Help for Alarms ........................................................ 3-52 Request Printouts ............................................................ 3-53 Loading Programs (Firmware) ........................................ 3-54 Parameter Transfers ........................................................ 3-56 Upload to Operator Interface ............................. 3-57 Download from Operator Interface .................... 3-57 Upload to Memory Card .................................... 3-57 Download from Memory Card ........................... 3-58 Parameter File Format ........................................ 3-58 Loading Language Modules ............................................ 3-59 System Programming ...................................................... 3-60 Chapter 3 Operator Interface (cont.)

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