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PowerFlex 7000 Medium Voltage AC Drive Air-Cooled (‘A’ Frame) – Classic Control Bulletin 7000A

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PowerFlex® 7000 Medium Voltage AC DriveAir-Cooled (‘A’ Frame) – Classic ControlBulletin 7000AUser ManualImportant User InformationRead this document and the documents listed in the Additional Resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Labels may also be on or inside the equipment to provide specific precautions.Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).Table of Contents 7000 “A” Frame 7000A-UM150F-EN-P – June 2013 Preface Overview Who should use this Manual .................................................... P-1 What is not in this Manual ....................................................... P-1 Manual Conventions ................................................................ P-1 General Precautions ................................................................. P-2 Who to call for Commissioning ............................................... P-3 Chapter 1 Overview of Drive Introduction .............................................................................. 1-1 Drive Configurations ............................................................... 1-2 Topology .................................................................................. 1-3 Rectifier Designs 6-pulse Rectifier ................................................................ 1-4 PWM Rectifier (Active front-end) .................................... 1-5 Motor Compatibility ................................................................ 1-7 SGCT Features and Benefits ................................................... 1-8 Specifications ........................................................................... 1-9 Simplified Electrical Drawings 2400 volt – 6-pulse Rectifier ........................................... 1-12 2400 volt – PWM Rectifier ............................................. 1-13 3300/4160 volt – 6-pulse Rectifier .................................. 1-14 3300/4160 volt – PWM Rectifier .................................... 1-15 6600 volt – 6-pulse Rectifier ........................................... 1-16 6600 volt – PWM Rectifier ............................................. 1-17 Control Overview .................................................................. 1-18 Direct Vector Control ............................................................ 1-18 Control Hardware .................................................................. 1-19 Operator Interface .................................................................. 1-20 Dimensions and Weights ....................................................... 1-21 Nominal Power Ratings ......................................................... 1-21 Chapter 2 Drive Installation Safety and Codes ..................................................................... 2-1 Unpacking and Inspection ....................................................... 2-1 Transportation and Handling ................................................... 2-2 Overhead Lifting ............................................................... 2-3 Rod or Pipe Rollers ........................................................... 2-4 Fork Lift Trucks ................................................................ 2-4 Storage ............................................................................... 2-5 Siting of the Drive ................................................................... 2-5 Site Considerations ............................................................ 2-5 Installation ............................................................................... 2-7 Shock Indication Labels .................................................... 2-7 Installation of Exhaust Air Hood ...................................... 2-8 Installation of Integral Transformer Cooling Fan ........... 2-11 Neutral Resistor Assembly ............................................. 2-12 External Ducting .................................................................... 2-13 Cabinet Layout and Dimensional Drawings of Drive ............ 2-14 PowerFlex 7000 “A” Frame Dimensional Drawings ............. 2-15 ii Table of Contents 7000A-UM150F-EN-P – June 2013 7000 “A” Frame Drive Layout .......................................................................... 2-32 Base Drive Configuration #1 ........................................... 2-32 Drive with Integral Isolation Transformer (Config. #2) .. 2-33 Drive with Integral Line Reactor (Config. #3) ................ 2-34 Cabling Cabinet (Base Drive) ................................................ 2-35 Cabling Cabinet (Integral Isolation Transformer) ................. 2-36 Cabling Cabinet (Integral Line Reactor & Input Starter) ...... 2-37 Converter Cabinet .................................................................. 2-39 Control/DC Link/Fan Cabinet ............................................... 2-40 Low Voltage Control Tub ...................................................... 2-41 IEC Component and Device Designations ............................ 2-42 Power Wiring Selection ......................................................... 2-42 Cable Insulation .............................................................. 2-43 Wire Group Numbers ...................................................... 2-44 Power Cabling Access ........................................................... 2-45 To access the customer power cable terminations .......... 2-45 Power Connections ................................................................ 2-46 Line/Motor Terminations ................................................ 2-46 Power Cabling Installation Requirements ....................... 2-46 Dimension Views: 400 mm Incomer Line and Load Terminals ................... 2-47 Cabling Cabinet with Line Reactor and Starter .............. 2-48 Cabling Cabinet with Line Reactor, without Starter ....... 2-49 Cabling Cabinet with Integral Isolation Transformer ....... 2-50 Power and Control Wiring ..................................................... 2-51 Grounding Practices ............................................................... 2-52 Grounding Guidelines and Practices for Drive Signal and Safety Grounds ................................................... 2-53 Grounding Requirements and Specifications for Customer and Power Integrators .............................. 2-53 Identification of Types of Electrical Supplies – Grounded and Ungrounded Systems ..................... 2-54 Ground Bus ..................................................................... 2-54 Interlocking ............................................................................ 2-54 Chapter 3 Operator Interface Chapter Objectives ................................................................... 3-1 Terminology ............................................................................ 3-1 Overview .................................................................................. 3-3 Keypad .............................................................................. 3-3 Function (Softkeys) Keys ........................................... 3-3 Cursor (Selection) Keys .............................................. 3-4 Data Entry Keys .......................................................... 3-4 Chapter 2 Drive Installation (cont.) Table of Contents iii 7000 “A” Frame 7000A-UM150F-EN-P – June 2013 What is a Screen? .............................................................. 3-5 Components ................................................................ 3-5 Information Windows ................................................. 3-6 Accessing/Writing to Drive .................................. 3-7 Communication Error ........................................... 3-7 Language Changing ............................................. 3-8 General Operation ....................................................... 3-8 Operator Interface Power-up Sequence ............................. 3-9 Top Level Menu .............................................................. 3-11 How to: Obtain Help ..................................................................... 3-12 Related Topics .......................................................... 3-12 Help On Help ............................................................ 3-13 Modify Operator Interface Operation (Utility) ............... 3-14 Changing Backlight Delay ........................................ 3-14 Changing Contrast .................................................... 3-15 Setting Time ............................................................. 3-16 Setting Date .............................................................. 3-17 Selecting Meters ....................................................... 3-17 Viewing Revision Levels .......................................... 3-20 Transfer Data in Memory ......................................... 3-21 Picking an Access Level ........................................... 3-21 Select a Parameter ............................................................ 3-22 Via Groups ................................................................ 3-22 Via Name .................................................................. 3-23 Via Code ................................................................... 3-24 Edit Text .......................................................................... 3-26 Configure the Drive ......................................................... 3-28 Enter/Modify an Access Level ................................. 3-28 Drive Set-up .............................................................. 3-32 Language Selection ............................................ 3-33 Modify Parameters ............................................. 3-34 Numerical Value ................................................ 3-34 Enumerated Value .............................................. 3-36 Bit Encoded Value ............................................. 3-37 Analog Ports ....................................................... 3-38 Fault Masks ........................................................ 3-39 User Definable External Text ............................. 3-42 PLC .................................................................... 3-43 XIO ..................................................................... 3-45 Message Prompting .................................................. 3-45 Store/Retrieve Configuration (NVRAM) ................. 3-46 Initialize ............................................................. 3-46 Save .................................................................... 3-47 Load ................................................................... 3-47 Display Parameters .......................................................... 3-48 Custom Group ........................................................... 3-50 Chapter 3 Operator Interface (cont.)

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