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PowerFlex 750-Series AC Drives Programming Manual

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PowerFlex 750-Series AC DrivesFirmware Revisions 1.xxx…13.xxxProgramming ManualOriginal InstructionsImportant User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibitedThroughout this manual, when necessary, we use notes to make you aware of safety considerations.Labels may also be on or inside the equipment to provide specific precautions. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).Rockwell Automation Publication 750-PM001N-EN-P - February 20173Table of ContentsPreface Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Product Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Chapter 1StartupStart-Up Check List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Start-Up Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Establishing A Connection With EtherNet/IP . . . . . . . . . . . . . . . . . . 17Chapter 2Parameter OrganizationAbout Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Parameter Access Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21How Drive Parameters are Organized. . . . . . . . . . . . . . . . . . . . . . . . . . . 22How Option Module Parameters are Organized . . . . . . . . . . . . . . . . . 42Chapter 3Drive Port 0 ParametersDrive (Port 0) Monitor File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Drive (Port 0) Motor Control File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Drive (Port 0) Feedback & I/O File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Drive (Port 0) Cfg File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Drive (Port 0) Protection File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Drive (Port 0) Speed Control File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108Drive (Port 0) Torque Control File. . . . . . . . . . . . . . . . . . . . . . . . . . . . 123Drive (Port 0) Position Control File . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Drive (Port 0) Communication File . . . . . . . . . . . . . . . . . . . . . . . . . . . 145Drive (Port 0) Diagnostics File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152Drive (Port 0) Applications File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Chapter 4Port 10 and Port 11 ParametersInverter (Port 10) Common Parameters. . . . . . . . . . . . . . . . . . . . . . . . 212Inverter n (Port 10) Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214Converter (Port 11) Common Parameters . . . . . . . . . . . . . . . . . . . . . 217Converter n (Port 11) Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220Precharge (Port 11) Common Parameters. . . . . . . . . . . . . . . . . . . . . . 223Precharge n (Port 11) Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2254Rockwell Automation Publication 750-PM001N-EN-P - February 2017Table of ContentsChapter 5Embedded Feature and Option Module ParametersEmbedded EtherNet/IP (Port 13) Parameters . . . . . . . . . . . . . . . . . . 230Communication Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236Embedded DeviceLogix (Port 14) Parameters. . . . . . . . . . . . . . . . . . . 23911-Series I/O Module Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24222-Series I/O Module Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252Single Incremental Encoder Module Parameters . . . . . . . . . . . . . . . . 263Dual Incremental Encoder Module Parameters . . . . . . . . . . . . . . . . . 266Universal Feedback Module Parameters. . . . . . . . . . . . . . . . . . . . . . . . 271Safe Speed Monitor Module Parameters. . . . . . . . . . . . . . . . . . . . . . . . 289Chapter 6TroubleshootingFaults, Alarms, and Configurable Conditions. . . . . . . . . . . . . . . . . . . 301Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303HIM Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305Power Layer Interface (PLI) Board 7-Segment Display . . . . . . . . . . 306Setting Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307System Resource Allocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307Hardware Service Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308Integrated Motion Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308Fault and Alarm Display Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308Parameter Access Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308Drive Fault and Alarm Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . 309Inverter (Port 10) Faults and Alarms (Frame 8 and Larger) . . . . . . 324Converter (Port 11) Faults and Alarms (Frame 8 and Larger) . . . . 329Precharge (Port 11) Faults and Alarms (Frame 8 and Larger). . . . . 334N-1 and Re-Rate Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337Embedded EtherNet/IP (Port 13) Events . . . . . . . . . . . . . . . . . . . . . . 341I/O Faults and Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343Safe Torque Off Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343ATEX Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344Single Incremental Encoder Faults and Alarms. . . . . . . . . . . . . . . . . . 344Dual Incremental Encoder Faults and Alarms. . . . . . . . . . . . . . . . . . . 345Universal Feedback Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . 346Port Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353Common Symptoms and Corrective Actions . . . . . . . . . . . . . . . . . . . 353PowerFlex 755 Lifting/Torque Proving . . . . . . . . . . . . . . . . . . . . . . . . 356External Brake Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356Technical Support Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357Appendix APowerFlex 753 Control Block DiagramsDiagram Conventions and Definitions. . . . . . . . . . . . . . . . . . . . . . . . . 360Rockwell Automation Publication 750-PM001N-EN-P - February 20175Table of ContentsAppendix BPowerFlex 755 Control Block DiagramsDiagram Conventions and Definitions. . . . . . . . . . . . . . . . . . . . . . . . . 396Appendix CApplication NotesVoltage Tolerance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439PowerFlex 755 Lifting/Torque Proving . . . . . . . . . . . . . . . . . . . . . . . . 440Crane Set up with Encoder Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . 442Crane Setup - Encoderless. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451Pump Off Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459Predictive Maintenance with Logix . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471Appendix DUsing DeviceLogixIntroduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481Function Block Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481Bit and Analog I/O Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484Program Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486Appendix EPermanent Magnet MotorsCompatible Allen-Bradley Servo Motors . . . . . . . . . . . . . . . . . . . . . . . 497Appendix FIntegrated Motion onEtherNet/IP ApplicationIntroduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501Feedback Configuration Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503Torque Prove and Brake Slip Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . 507PowerFlex 755 Integrated Motion Using FirmwareRevision 12.001 or Later. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511Parameter / Instance Attribute Mapping . . . . . . . . . . . . . . . . . . . . . . . 513Enhanced Attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531

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