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PowerFlex 700S AC Drive - Phase II Control Reference Manual

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Reference ManualPowerFlex 700S AC Drives Phase II ControlFirmware Revisions 1.xxx...4.xxxImportant User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Allen-Bradley, DriveExplorer, DriveExecutive, DriveLogix, PowerFlex, Rockwell Software, Rockwell Automation, Synchlink, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequenceSHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.Rockwell Automation Publication PFLEX-RM003E-EN-E - January 20113Summary of ChangesThis manual contains new and updated information. New and Updated InformationThis table contains the changes made to this revision.TopicPageRemoved content of previous Chapter 1 - Specifications and Dimensions.See the PowerFlex 700S AC Drives, Phase II Control Technical Data, publication 20D-TD002 for the most current specifications and drive dimension information.NAUpdated all references to the PowerFlex 700S AC Drive Phase II Control User Manual, publication 20D-UM006, to the following publications as applicable:•PowerFlex 700S AC Drive Phase II Control Programming Manual, publication 20D-PM001•PowerFlex 700S AC Drive Phase II Control Frames 1…6 Installation Instructions, publication 20D-IN024•PowerFlex 700H and 700S Frame 9…14 Drives Installation Manual, publication PFLEX-IN006(Multiple pages)Updated the Permanent Magnet Motor Control section to include information on Heidenhain encoders.70Updated the “Ride Through Configuration” section to describe the conditions that will cause the “RideThru” (F92) alarm to occur.1114Rockwell Automation Publication PFLEX-RM003E-EN-E - January 2011Summary of ChangesRockwell Automation Publication PFLEX-RM003E-EN-E - January 20115Table of ContentsSummary of ChangesNew and Updated Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Chapter 1Detailed Drive OperationAccel Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Analog Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Analog Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Analog Input Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Analog Input Loss Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Analog Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Analog Output Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Auto/Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Autotune. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Autotune - Start-Up Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Motor Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Motor Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Feedback Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Power Circuit Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Direction Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Motor Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Inertia Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Troubleshooting a “MC Commissn Fail” Fault during Autotune . 22Auxiliary Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Bus Regulation/Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Technical Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Bus Regulator/Braking Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . 23Cable, Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Cable, Lengths for Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Cable, Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Cable Trays and Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Carrier (PWM) Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27CE Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Common Bus Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28ControlLogix System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28PLC 5 or SLC System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Copy Cat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Datalinks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Configuring Datalinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Decel Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

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