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PowerFlex 700L Liquid-Cooled Adjustable Frequency AC Drive User Manual

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PowerFlex 700L Liquid-Cooled Adjustable Frequency AC DriveFrames 2, 3A, and 3BUser Manual  PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User ManualImportant User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).IMPORTANTIdentifies information that is critical for successful application and understanding of the product. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User ManualPublication 20L-UM001E-EN-PSummary of ChangesThe information below summarizes the changes made to this manual since its last release (August 2008). Description of ChangesPageRevised and re-organized information in Chapter 4.4-1…4-11Revised information for Electronic Motor Overload Protection in the “Control” section of the specification.A-3Revised information in the section “Fuse and Circuit Breaker Ratings.”A-6soc-iiSummary of Changes PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User ManualPublication 20L-UM001E-EN-PNotes: PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User ManualPublication 20L-UM001E-EN-PTable of ContentsImportant User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2PrefaceOverviewWho Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1What Is Not in this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1PowerFlex 700L Active Converter Power Module Information. . . . . . . . . . . . . . . . . . P-1PowerFlex 700 Vector Control Information (standard) . . . . . . . . . . . . . . . . . . . . . . . . P-1PowerFlex 700S Phase II Control Information (optional) . . . . . . . . . . . . . . . . . . . . . . P-1HIM (Human Interface Module) Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2PowerFlex 7-Class Network Communication Adapter Information. . . . . . . . . . . . . . . P-2PowerFlex 700L Service Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-3General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-4Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-5Complete Drive Data Nameplate Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-7Frame 2 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-7Frames 3A and 3B Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-8Chapter 1General Installation InformationEnclosure Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1AC Supply Source Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Unbalanced, Ungrounded or Resistive Grounded Distribution Systems . . . . . . . . . . . 1-2Input Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2General Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Wiring Requirements for the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Input Line Branch Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Cable Types Acceptable for 400-690 Volt Installations . . . . . . . . . . . . . . . . . . . . . . . . 1-4Cable Trays and Conduit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7Low Voltage Directive (2006/95/EC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7EMC Directive (2004/108/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7Essential Requirements for CE Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8C-Tick Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Using Input/Output Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Input Contactor Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Output Contactor Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Chapter 2Frame 2 InstallationMounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Total Area Required for Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Recommended Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Verifying Drive Input Ratings Match Supplied Power . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

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