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PowerFlex 700S AC Drive - Phase II Control Programming Manual

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PowerFlex 700S High Performance AC Drive - Phase II ControlFirmware Versions 1.xxx...5.002Programming ManualImportant User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Labels may also be on or inside the equipment to provide specific precautions.Allen-Bradley, Connected Components Workbench, DPI, DriveTools SP, DriveExplorer, PowerFlex, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).Rockwell Automation Publication 20D-PM001C-EN-P - July 20133Summary of ChangesThis manual contains new and updated information.New and Updated InformationThis table contains the changes made to this revision.Changes to this manual for previous revisions are included in ChapterF History of Changes on page 209.TopicPageUpdated the list of Additional Resources.9Updated the description of parameter 338 [Mtr I2T Spd Min] to include setting it to the minimum value for the motor overload trip to vary in time at low speeds.69Updated the description of fault 15 “Inv OTemp Trip” to include a possible juntion temperature fault condition.146Removed the “Input Voltage Range/Tolerance” topic from ChapterB Application Notes.161Added a note to the “Inverter Overload IT” block diagram for parameter 338 [Mtr I2T Spd Min].1974Rockwell Automation Publication 20D-PM001C-EN-P - July 2013Summary of ChangesNotes:Rockwell Automation Publication 20D-PM001C-EN-P - July 20135Table of ContentsPrefacePurpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Class 1 LED Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Chapter 1Drive Start-UpDrive Start-Up Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Prepare for Initial Drive Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Start Up the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Chapter 2Programming and Parameters About Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19How Parameters are Organized. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Parameter Data in Linear List Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Parameter Cross Reference By Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131Chapter 3TroubleshootingStatus Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140DriveLogix5730 Controller Status Indicators. . . . . . . . . . . . . . . . . . 141Precharge Board Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143HIM Indication of a Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144Fault and Alarm Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144Fault/Alarm Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145Appendix AHuman Interface Module OverviewExternal and Internal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153LCD Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154HIM Key Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154Alternate (ALT) Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155Access the Start-Up Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155Menu Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157Parameter Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157Device Select Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157Memory Storage Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157Start Up Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157Preferences Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

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