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PowerFlex 700H Adjustable Frequency AC Drive Programming Manual

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PowerFlex 700H Adjustable Frequency AC DriveFirmware Revisions 1.xxx ... 6.001Programming ManualImportant User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Allen-Bradley, DriveExplorer, DriveExecutive, DPI, SCANPort, PowerFlex, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.Rockwell Automation Publication 20C-PM001F-EN-P - March 20123Summary of ChangesThis manual contains new and updated information. Changes throughout this revision are marked by change bars, as shown to the right of this paragraph.New and Updated InformationThis table contains the changes made to this revision.TopicPageUpdated the description for parameter 465 [Fan Control] to indicate that the default value has been changed to 1 “Enabled.”32Updated parameter 212 [Drive Alarm 2] to include new bit 8 “Fan Cooling.”39Updated parameter 238 [Fault Config 1] to include new bit 14 “Fan Cooling.”42Added a note to the description for the “IGBT OverTemp” fault (F9) to specify that the “IGBT Overtemp” fault is equivalent to the Drive Overload (Software), and is not adjustable.64Added a note to the “System Fault” (F10) to specify that the fault subcodes are only available in revision 4.001 or later.65Update the description for the “OverCurrent” fault (F12) to specify that the drive output current has instantaneously exceeded 360% of the HD rating.65Added a note to the description for the “IGBT Temp HW” fault (F31) to specify that the “IGBT Temp HW” fault is equivalent to the Drive Instantaneous Overload (Hardware), and is not adjustable.66Updated the description for the “Fan Cooling” fault (F32) to include information on configuring a “Fan Cooling” alarm.664Rockwell Automation Publication 20C-PM001F-EN-P - March 2012Summary of ChangesNotes:Rockwell Automation Publication 20C-PM001F-EN-P - March 20125Table of ContentsPrefaceWho Should Use this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7What Is Not in this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Chapter 1Drive Start-UpPrepare For Drive Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Start-Up the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Chapter 2Programming and ParametersAbout Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15How Parameters are Organized. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Monitor File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Motor Control File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Speed Command File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Dynamic Control File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Utility File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Communication File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Inputs/Outputs File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Parameter Cross Reference – by Name. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Parameter Cross Reference – by Number. . . . . . . . . . . . . . . . . . . . . . . . . . . 58Chapter 3TroubleshootingDrive Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Faults and Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Fault and Alarm Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Fault Subcodes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Clearing Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Common Drive Symptoms and Corrective Actions . . . . . . . . . . . . . . . . . 77Technical Support Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Appendix AHIM OverviewExternal and Internal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81LCD Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82ALT Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Menu Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83View and Edit Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Remove and Install the HIM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

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