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PowerFlex 700L Active Converter Power ModuleUSER MANUAL Firmware Version 3.xxx

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USER MANUAL Firmware Version 3.xxxPowerFlex 700L Active Converter Power Module PowerFlex 700L Active Converter Power Module User ManualImportant User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.Throughout this manual, when necessary we use notes to make you aware of safety considerations.Important:Identifies information that is critical for successful application and understanding of the product.Allen-Bradley, PowerFlex, DriveExplorer, DriveExecutive, and DPI are either registered trademarks or trademarks of Rockwell Automation, Inc.!WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.!ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequences.Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures. PowerFlex 700L Active Converter Power Module User ManualPublication PFLEX-UM002D-EN-PSummary of ChangesThe information below summarizes the changes resulting from the firmware v3.001 upgrade to this manual since its last release (June, 2006): Description of New or Updated InformationPage(s)To all pages, added a new footer containing:•Publication description (1st line).•Publication number hyperlink underlined in blue (2nd line) linking to the date of the publication on the back cover.The back cover publication date line hyperlinks to the newest version of the publication on Rockwell Automation’s Literature Library web site.Throughout ManualAdded new information about the Active Converter operating as a Coupled unit (DPI SLAVE) or as a Stand Alone unit (DPI MASTER).1-6Changed the following for Parameter 051 - [Option Select]:•Bit 6 changed from “Reserved” to “VC Inverter.”•Bit 7 changed from “Reserved” to “Prechg Cntrl.”•The default changed from “xxxx xxxx xx00 0001” to “xxxx xxxx 0000 0001.”3-6Added new Parameter 105 - [Regen I Lmt].3-9Changed Parameter 153 - [CML Bandwidth] maximum value from “3000 Rad/sec” to “4000 Rad/sec.”3-11Changed the description for Parameter 157 - [PF Bandwidth] to include that it should be used only when unbalanced voltage compensation is enabled in Parameter 051 - [Option Select].3-11Changed Parameter 162 - [Capacitance] maximum value from “32767 µF” to “65535 µF.”3-12Added new Parameter 170 - [Bus Capacitance].3-12Added new Bit 11 (High DC Link) to Parameter 214 - [Start Inhibit].3-14Changed Parameter 238 - [Fault Config] default from “xxxx xxx1 1110 1100” to “xxxx xxx1 0110 1100.”3-15Added two new parameter groups which are only displayed and available in the Communication File when the Converter is operated as a Stand Alone unit:•Masks and Owners Group– Parameter 340 - [Logic Mask]– Parameter 341 - [Start Mask]– Parameter 342 - [Fault Clr Mask]– Parameter 343 - [Stop Owner]– Parameter 344 - [Start Owner]– Parameter 345 - [Fault Clr Owner]•Security Group– Parameter 346 - [Port Mask Act]– Parameter 347 - [Write Mask Cfg]– Parameter 348 - [Write Mask Act]– Parameter 349 - [Logic Mask Act]3-18Added the following new fault codes:•70 – FiltCap Contactr•71 – Port 1 Adapter•72 – Port 2 Adapter•73 – Port 3 Adapter•74 – Port 4 Adapter•75 – Port 5 Adapter•76 – Port 6 Adapter•81 – Port 1 DPI Loss•82 – Port 2 DPI Loss•83 – Port 3 DPI Loss•84 – Port 4 DPI Loss•85 – Port 5 DPI Loss•86 – Port 6 DPI Loss4-3soc-iiSummary of Changes PowerFlex 700L Active Converter Power Module User ManualPublication PFLEX-UM002D-EN-P PowerFlex 700L Active Converter Power Module User ManualPublication PFLEX-UM002D-EN-PTable of ContentsPrefaceOverviewWho Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1What Is Not in this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1LPM20 Liquid-Cooled AC Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1PowerFlex 700L Liquid-Cooled AC Drive Information . . . . . . . . . . . . . . . . . . . . . . . P-1PowerFlex 700 Vector Control Information (standard) . . . . . . . . . . . . . . . . . . . . . . . . P-1PowerFlex 700S Phase II Control Information (optional) . . . . . . . . . . . . . . . . . . . . . . P-2Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2Publications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2Allen-Bradley Drives Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-3Chapter 1Installation/WiringRemoving the Active Converter Power Module Covers . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Removing the Active Converter Control Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Frame 2 and 3A Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Frame 3B Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Wiring the Active Converter Control Cassette I/O Terminals . . . . . . . . . . . . . . . . . . . . . 1-4I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5Using the Active Converter as a Coupled Unit vs. Standalone Unit. . . . . . . . . . . . . . . 1-6Setting the DPI MASTER/SLAVE Switch (SW1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8Connecting an Active Converter Power Module to an Inverter Power Module . . . . . . . . 1-8Frame 2 and 3A Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8Frame 3B Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8Chapter 2Start UpEstablishing Communication as a Coupled Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Accessing Active Converter Power Module Parameters. . . . . . . . . . . . . . . . . . . . . . . . 2-1Verifying Feedback Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Exchanging Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5CIP Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7Establishing Communication as a Stand Alone Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8Accessing Active Converter Power Module Parameters. . . . . . . . . . . . . . . . . . . . . . . . 2-8Verifying Feedback Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9Converter Sequencing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12Run On Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12Run On PwrUp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13Manual Cntrl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13Start Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13Sequencing Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13Control Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14Current Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14Line Voltage Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14Frequency Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15Voltage Loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15Current Loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16PWM Carrier Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

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