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PowerFlex 700 AC Drives – Frames 0…10 User Manual

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PowerFlex 700 AC Drives – Frames 0…10Vector Control Firmware 4.001 and UpUser ManualImportant User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment can be impaired.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Labels can also be on or inside the equipment to provide specific precautions.Allen-Bradley, DPI, DriveExplorer, DriveExecutive, Force Technology, PLC, PowerFlex, SCANport, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which can lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.SHOCK HAZARD: Labels can be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage can be present.BURN HAZARD: Labels can be on or inside the equipment, for example, a drive or motor, to alert people that surfaces can reach dangerous temperatures.ARC FLASH HAZARD: Labels can be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).Rockwell Automation Publication 20B-UM002G-EN-P - July 20143Summary of ChangesThe information below summarizes the changes to the PowerFlex 700 User Manual, publication 20B-UM002 since the last release.New and Updated InformationManual UpdatesDescription of New or Updated InformationPageRemoved the product certifications and specifications from Appendix A. All certification and specification information is located in the PowerFlex 700 Adjustable Frequency AC Drive Technical Data, publication 20B-TD001.N/A4Rockwell Automation Publication 20B-UM002G-EN-P - July 2014Summary of ChangesNotes:Rockwell Automation Publication 20B-UM002G-EN-P - July 20145Table of ContentsPrefaceWho Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9What Is Not in this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10ATEX Approved Drives & Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Drive Frame Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Chapter 1Programming and ParametersAbout Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15How Parameters are Organized. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Numbered List View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Basic Parameter View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Advanced Parameter View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Monitor File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Motor Control File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Speed Command File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Dynamic Control File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Utility File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Communication File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Inputs & Outputs File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Applications File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Pos/Spd Profile File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Parameter Cross Reference – by Name. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Parameter Cross Reference – by Number. . . . . . . . . . . . . . . . . . . . . . . . . . . 80Chapter 2TroubleshootingFaults and Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Drive Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Front Panel LED Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Precharge Board LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85HIM Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Fault Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Clearing Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Alarm Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Common Symptoms/Corrective Actions . . . . . . . . . . . . . . . . . . . . . . . . . . 94Testpoint C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . odes and Functions 96Appendix ASupplemental Drive InformationCommunication Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Typical Programmable Controller Configurations . . . . . . . . . . . . . . 97

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