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PowerFlex 400N FRN 2.xx User Manual

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400NAdjustableFrequency ACDrive forGeneral IndustrialApplicationsFRN 2.xxUser Manualwww.abpowerflex.comPowerFlex 400N Adjustable Frequency AC Drive FRN 2.xx User ManualImportant User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.Throughout this manual, when necessary we use notes to make you aware of safety considerations.Important:Identifies information that is critical for successful application and understanding of the product.Allen-Bradley, Rockwell Automation, and PowerFlex are registered trademarks of Rockwell Automation, Inc.DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.PLC is a registered trademark of Rockwell Automation, Inc.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:•identify a hazard•avoid the hazard•recognize the consequencesShock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.PowerFlex 400N Adjustable Frequency AC Drive FRN 2.xx User ManualPublication 22N-UM001B-EN-ETable of ContentsPrefaceOverviewWho Should Use this Manual? . . . . . . . . . P-1Reference Materials . . . . . . . . . . . . . . . . . P-1Manual Conventions. . . . . . . . . . . . . . . . . P-2Drive Frame Sizes. . . . . . . . . . . . . . . . . . . P-2General Precautions . . . . . . . . . . . . . . . . . P-3Catalog Number Explanation . . . . . . . . . . P-4Chapter 1Installation/WiringOpening the Cover . . . . . . . . . . . . . . . . . . 1-2Mounting Considerations . . . . . . . . . . . . . 1-5AC Supply Source Considerations . . . . . . 1-9General Grounding Requirements . . . . . 1-11Fuses and Circuit Breakers . . . . . . . . . . . 1-12Power Wiring . . . . . . . . . . . . . . . . . . . . . 1-14I/O Wiring Recommendations . . . . . . . . 1-19Start and Speed Reference Control. . . . . 1-28RS485 Network Wiring. . . . . . . . . . . . . . 1-30Guidelines on using RFI Filters . . . . . . . 1-31Chapter 2Start UpPrepare For Drive Start-Up. . . . . . . . . . . . 2-1Integral Keypad. . . . . . . . . . . . . . . . . . . . . 2-3Viewing and Editing Parameters. . . . . . . . 2-5Chapter 3Programming and ParametersAbout Parameters . . . . . . . . . . . . . . . . . . . 3-1Parameter Organization. . . . . . . . . . . . . . . 3-2Basic Display Group. . . . . . . . . . . . . . . . . 3-4Basic Program Group . . . . . . . . . . . . . . . . 3-7Terminal Block Group. . . . . . . . . . . . . . . 3-12Communications Group . . . . . . . . . . . . . 3-26Advanced Program Group. . . . . . . . . . . . 3-30Aux Relay Card Group. . . . . . . . . . . . . . 3-46Advanced Display Group . . . . . . . . . . . . 3-51Logic Group . . . . . . . . . . . . . . . . . . . . . . 3-57Parameter Cross-Reference – by Name . 3-65Chapter 4TroubleshootingDrive Status. . . . . . . . . . . . . . . . . . . . . . . . 4-1Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Fault Descriptions. . . . . . . . . . . . . . . . . . . 4-3Common Symptoms and Corrective Actions. . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Appendix ASupplemental Drive InformationDrive, Fuse & Circuit Breaker Ratings. . . A-1Specifications . . . . . . . . . . . . . . . . . . . . . . A-2Input Power Connections . . . . . . . . . . . . . A-7Appendix BAccessories and DimensionsProduct Selection . . . . . . . . . . . . . . . . . . . B-1Product Dimensions . . . . . . . . . . . . . . . . . B-62Table of ContentsPowerFlex 400N Adjustable Frequency AC Drive FRN 2.xx User ManualPublication 22N-UM001B-EN-EAppendix CModbus RTU ProtocolNetwork Wiring. . . . . . . . . . . . . . . . . . . . . C-1Parameter Configuration . . . . . . . . . . . . . . C-3Supported Modbus Function Codes . . . . . C-3Writing (06) Logic Command Data. . . . . . C-4Writing (06) Reference . . . . . . . . . . . . . . . C-5Reading (03) Logic Status Data. . . . . . . . . C-5Reading (03) Feedback . . . . . . . . . . . . . . . C-6Reading (03) Drive Error Codes . . . . . . . . C-6Reading (03) and Writing (06) Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . C-7Additional Information . . . . . . . . . . . . . . . C-7Appendix DRJ45 DSI Splitter CableAppendix EApplication NotesPID Setup. . . . . . . . . . . . . . . . . . . . . . . . . . E-1Auxiliary Motor Control Setup . . . . . . . . E-11Appendix FVelocity StepLogic™, Basic Logic and Timer/Counter FunctionsVelocity StepLogic Using Timed Steps. . . F-2Velocity StepLogic Using Basic Logic Functions . . . . . . . . . . . . . . . . . . . . . . . . F-3Timer Function . . . . . . . . . . . . . . . . . . . . . F-4Counter Function. . . . . . . . . . . . . . . . . . . . F-6Appendix GMetasys N2Understanding Metasys N2. . . . . . . . . . . . G-1Network Points . . . . . . . . . . . . . . . . . . . . . G-3Using Percent (%) for the Reference. . . . . G-5Using Metasys Configurable Objects to Access Parameters . . . . . . . . . . . . . . . . . G-6Appendix HP1 – Floor Level Network (FLN)Understanding P1-FLN . . . . . . . . . . . . . . . H-1Network Points . . . . . . . . . . . . . . . . . . . . . H-2Using Percent (%) for the Reference. . . . . H-6Using P1 Configurable Points to Access Parameters . . . . . . . . . . . . . . . . . . . . . . . H-7IndexPowerFlex 400N Adjustable Frequency AC Drive FRN 2.xx User ManualPublication 22N-UM001B-EN-EPrefaceOverviewThe purpose of this manual is to provide you with the basic information needed to install, start-up and troubleshoot the PowerFlex 400N Adjustable Frequency AC Drive.This manual is intended for qualified personnel. You must be able to program and operate Adjustable Frequency AC Drive devices. In addition, you must have an understanding of the parameter settings and functions.The following manuals are recommended for general drive information:For information on…See page…Who Should Use this Manual?P-1Reference MaterialsP-1Manual ConventionsP-2Drive Frame SizesP-2General PrecautionsP-3Catalog Number ExplanationP-4Who Should Use this Manual?Reference MaterialsTitlePublicationAvailable Online at …Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC DrivesDRIVES-IN001…www.rockwellautomation.com/literaturePreventive Maintenance of Industrial Control and Drive System EquipmentDRIVES-TD001…Safety Guidelines for the Application, Installation and Maintenance of Solid State ControlSGI-1.1A Global Reference Guide for Reading Schematic Diagrams100-2.10

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