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PowerFlex 70 Adjustable Frequency AC Drives User Manual

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User ManualPowerFlex 70 Adjustable Frequency AC DrivesStandard Control Firmware, Revision 2.xxxEnhanced Control Firmware, Revision 2.xxx…4.xxxImportant User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment can be impaired.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Labels can also be on or inside the equipment to provide specific precautions.Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which can lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.SHOCK HAZARD: Labels can be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage can be present.BURN HAZARD: Labels can be on or inside the equipment, for example, a drive or motor, to alert people that surfaces can reach dangerous temperatures.ARC FLASH HAZARD: Labels can be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).Rockwell Automation Publication 20A-UM001O-EN-P - July 20143Summary of ChangesThe information below summarizes the changes to this PowerFlex® 70 Adjustable Frequency AC Drives User Manual since the July 2013 release.Additional Manual UpdatesThe following information has been added, removed, or updated.Description of New or Updated InformationPageRemoved the product certifications and specifications from Appendix A. All certification and specification information is located in the PowerFlex 70 Adjustable Frequency AC Drive Technical Data, publication 20A-TD001,N/A4Rockwell Automation Publication 20A-UM001O-EN-P - July 2014Summary of ChangesNotes:Rockwell Automation Publication 20A-UM001O-EN-P - July 20145Table of ContentsImportant User Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Summary of ChangesAdditional Manual Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Table of ContentsPrefaceAbout This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7What Is Not in This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Drive Frame Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Catalog Number Explanation (continued) . . . . . . . . . . . . . . . . . . . . . . . . . 12Chapter 1Programming and ParametersAbout Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13How Parameters are Organized. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Monitor File (file A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Motor Control File (file B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Speed Command File (file C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Dynamic Control File (file D). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Utility File (file E). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Communication File (file H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Inputs and Outputs File (file J). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Applications File (file K). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Parameter Cross Reference – by Name. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Chapter 2TroubleshootingFaults and Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Drive Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Clearing Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Testpoint Codes and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Common Symptoms and Corrective Actions. . . . . . . . . . . . . . . . . . . . . . . 86Appendix ASupplemental Drive InformationCommunication Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Output Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Appendix BHIM OverviewExternal and Internal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93LCD Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95ALT Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Removing the HIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Menu Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Viewing and Editing Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

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