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MSR57P Guardmaster Speed Monitoring Safety Relay User Manual

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User ManualMSR57P Guardmaster Speed Monitoring Safety RelayCatalog Numbers 440R-S845AER-NNLImportant User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Allen-Bradley, Rockwell Automation, Guardmaster, Kinetix, Ultra 3000, PowerFlex, PowerFlex 70, PowerFlex 700, PowerFlex 700S, PowerFlex 40, SCANport, RSLinx, DriveExplorer, DriveExecutive, Rockwell Software, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequenceSHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.3Publication 440R-UM004B-EN-P - March 20103Summary of ChangesThe information below summarizes the changes to this manual since the last publication.To help you find new and updated information in this release of the manual, we have included change bars as shown to the right of this paragraph.TopicPageClarified SLS Reset behavior in Safe Limited Speed with Enabling Switch Monitoring Mode115Changed the order of the last two steps in the procedure to remove a safe speed condition and resume normal run operation.118Added parameter numbers where they were missing in the configuration examples163…186Corrected the definition of the standstill speed parameter in step 8 of the stop group settings in example 2.1804Publication 440R-UM004B-EN-P - March 2010Summary of ChangesNotes:5Publication 440R-UM004B-EN-P - March 20105Table of ContentsPrefaceAbout This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . 11Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Chapter 1Safety ConceptIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Safety Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Important Safety Considerations. . . . . . . . . . . . . . . . . . . 16Safety Category 4 Performance Definition. . . . . . . . . . . . 17Stop Category Definitions. . . . . . . . . . . . . . . . . . . . . . . . 17Performance Level and Safety Integrity Level (SIL) 3 . . . . 18Functional Proof Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18PFD and PFH Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . 18PFD and PFH Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Safe State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Safety Reaction Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Considerations for Safety Ratings. . . . . . . . . . . . . . . . . . . . . 20Output Pulse Test Considerations. . . . . . . . . . . . . . . . . . 21Considerations for Single-encoder Applications. . . . . . . . 21Contact Information if Device Failure Occurs. . . . . . . . . . . . 24Chapter 2About the MSR57P Speed Monitoring Safety RelayIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Safety Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Disabled Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Lock Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Safe Maximum Speed, Safe Maximum Acceleration, and Safe Direction Monitoring. . . . . . . . . . . . . . . . . . . . . . . . 27Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Chapter 3Installation and WiringIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . 32Environment and Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . 33Considerations for Reducing Noise. . . . . . . . . . . . . . . . . . . . 33Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Spacing Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Mount the MSR57P Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . 34Power Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . 34Removable Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . 35

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