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520COM-UM002A-EN-E PowerFlex 525 DeviceNet Adapter User Manual

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PowerFlex 525 DeviceNet AdapterCatalog Number: 25-COMM-DUser ManualImportant User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Allen-Bradley, Rockwell Automation, Rockwell Software, PowerFlex, Studio 5000 and Connected Components Workbench are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.Rockwell Automation Publication 520COM-UM002A-EN-E - April 20133Table of ContentsImportant User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2PrefaceOverviewRecommended Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Chapter 1Getting StartedComponents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Understanding Parameter Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Compatible Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Chapter 2Installing the AdapterPreparing for an Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Commissioning the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Connecting the Adapter to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Connecting the Adapter to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Applying Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Chapter 3Configuring the AdapterConfiguration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Using the Drive Keypad Interface to Access Parameters . . . . . . . . . . . . . 23Using the PowerFlex 4-Class HIM to Access Parameters. . . . . . . . . . . . . 25Setting the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Setting the Data Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Setting the I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Using Master-Slave Hierarchy (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . 26Selecting COS, Cyclic, or Polled I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Setting a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Resetting the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Restoring Adapter Parameters to Factory Defaults . . . . . . . . . . . . . . . . . . 30Viewing the Adapter Status Using Parameters . . . . . . . . . . . . . . . . . . . . . . 31Updating the Adapter Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Chapter 4Configuring the I/OUsing RSLinx Classic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33CompactLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Chapter 5Using the I/OAbout I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013Table of ContentsUnderstanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Using Logic Command/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Using Reference/Feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Using Datalinks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Example Ladder Logic Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50CompactLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Chapter 6Using Explicit MessagingAbout Explicit Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Performing Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56CompactLogix Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Chapter 7Using Multi-Drive ModeSingle-Drive Mode vs. Multi-Drive Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 69System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Configuring the RS-485 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Multi-Drive Ladder Logic Program Example . . . . . . . . . . . . . . . . . . . . . . . 73CompactLogix Example Using Generic Profile . . . . . . . . . . . . . . . . . . . . . 74Multi-Drive Mode Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Additional Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Chapter 8TroubleshootingUnderstanding the Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85PORT Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86MOD Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86NET A Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Viewing Adapter Diagnostic Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Viewing and Clearing Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88Appendix ASpecificationsCommunication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Regulatory Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Appendix BAdapter ParametersDevice Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Appendix CDeviceNet ObjectsSupported Data Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Identity Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Assembly Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100Rockwell Automation Publication 520COM-UM002A-EN-E - April 20135Table of ContentsConnection Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Register Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106Parameter Group Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109PCCC Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111DPI Device Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114DPI Parameter Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117DPI Fault Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123DPI Diagnostic Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125Appendix DLogic Command/Status Words: PowerFlex 525 DrivesLogic Command Word. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127Logic Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128GlossaryIndex

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