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22F-UM001D-EN-E PowerFlex 4M Adjustable Frequency AC Drive FRN 1.xx - 2.xx User Manual

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Adjustable Frequency AC DriveFRN 1.xx - 2.xxUser Manualwww.abpowerflex.comPowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User ManualImportant User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.Throughout this manual, when necessary we use notes to make you aware of safety considerations.Important:Identifies information that is critical for successful application and understanding of the product.Allen-Bradley, Rockwell Automation, and PowerFlex are registered trademarks of Rockwell Automation, Inc.DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.PLC is a registered trademark of Rockwell Automation, Inc.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:•identify a hazard•avoid the hazard•recognize the consequencesShock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User ManualPublication 22F-UM001D-EN-ESummary of ChangesThe information below summarizes the changes to the PowerFlex 4M User Manual since the July 2008 release.Manual UpdatesThe information below summarizes the changes to the PowerFlex 4M User Manual since the August 2007 release.Manual UpdatesDescription of New or Updated InformationPage(s)Minimum Enclosure Volume column and new footnotes added.1-8, A-2Drive, Fuse & Circuit Breaker Ratings topic updated.A-1Electronic Motor Overload Protection description updated.A-4Description of New or Updated InformationPage(s)Footnote (2) deleted from “EN61800-3 Second Environment” in Table 1.I.1-22Note to stop drive before changing parameter t211 [Anlg In 0-10V Lo] removed.3-14New option 13, I/O Control, for parameter t221 [Relay Out Sel] added.3-15Fault description for F3 corrected.4-3Corrected Table B.F by adding the 0.75 kW (1.0 HP) and 1.5 kW (2.0 HP) ratings for the 22F-RF025-BL EMC line filter.B-4Description for bits 14, 13, and 12 of register address 8192 corrected.C-4Information on reading register address 8192 clarified.C-4Description for bits 6, 7, and 15 of register address 8192 updated.C-4Information on reading register address 8193 clarified.C-5Figure C.1, Network Wiring Diagram, updated.C-1Guidelines on standard RS485 wiring practices added.C-1soc-2PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User ManualPublication 22F-UM001D-EN-EThe information below summarizes the changes to the PowerFlex 4M User Manual since the February 2007 release.Manual UpdatesDescription of New or Updated InformationPage(s)Input description and attention text for Multiple Digital Input Connection example corrected.1-18Description for option 21 of parameter t221 [Relay Out Sel] corrected.3-15Invalid catalog number for L Type Filter deleted.B-4, B-10Graphic for the “Connecting an RS-485 Network” section correctedD-3PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User ManualPublication 22F-UM001D-EN-ETable of ContentsPrefaceOverviewWho Should Use this Manual? . . . . . . . . . P-1Reference Materials . . . . . . . . . . . . . . . . . P-1Manual Conventions. . . . . . . . . . . . . . . . . P-2Drive Frame Sizes. . . . . . . . . . . . . . . . . . . P-2General Precautions . . . . . . . . . . . . . . . . . P-3Catalog Number Explanation . . . . . . . . . . P-4Chapter 1Installation/WiringOpening the Cover . . . . . . . . . . . . . . . . . . 1-1Mounting Considerations . . . . . . . . . . . . . 1-2AC Supply Source Considerations . . . . . . 1-3General Grounding Requirements . . . . . . 1-5Fuses and Circuit Breakers . . . . . . . . . . . . 1-7Power Wiring . . . . . . . . . . . . . . . . . . . . . . 1-9I/O Wiring Recommendations . . . . . . . . 1-13Start and Speed Reference Control. . . . . 1-19EMC Instructions . . . . . . . . . . . . . . . . . . 1-21Chapter 2Start UpPrepare For Drive Start-Up. . . . . . . . . . . . 2-1Integral Keypad. . . . . . . . . . . . . . . . . . . . . 2-3Viewing and Editing Parameters. . . . . . . . 2-4Chapter 3Programming and ParametersAbout Parameters . . . . . . . . . . . . . . . . . . . 3-1Parameter Organization. . . . . . . . . . . . . . . 3-2Display Group. . . . . . . . . . . . . . . . . . . . . . 3-3Basic Program Group . . . . . . . . . . . . . . . . 3-8Terminal Block Group. . . . . . . . . . . . . . . 3-13Communications Group . . . . . . . . . . . . . 3-17Advanced Program Group. . . . . . . . . . . . 3-19Parameter Cross Reference – by Name. . 3-31Chapter 4TroubleshootingDrive Status. . . . . . . . . . . . . . . . . . . . . . . . 4-1Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Fault Descriptions. . . . . . . . . . . . . . . . . . . 4-3Common Symptoms and Corrective Actions . . 4-5Appendix ASupplemental Drive InformationDrive, Fuse & Circuit Breaker Ratings. . . A-1Specifications . . . . . . . . . . . . . . . . . . . . . . A-2Appendix BAccessories and DimensionsProduct Selection . . . . . . . . . . . . . . . . . . . B-1Product Dimensions . . . . . . . . . . . . . . . . . B-6

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