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22B-UM001I-EN-E PowerFlex 40 Adjustable Frequency AC Drive User Manual

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AdjustableFrequency ACDriveFRN 1.xx - 7.xxUser Manualwww.abpowerflex.com22B-UM001.book Page 1 Tuesday, May 30, 2017 5:22 PMPowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User ManualImportant User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.Throughout this manual, when necessary we use notes to make you aware of safety considerations.Important:Identifies information that is critical for successful application and understanding of the product.Allen-Bradley, Rockwell Automation, and PowerFlex are registered trademarks of Rockwell Automation, Inc.DriveExplorer and DriveExecutive are trademarks of Rockwell Automation, Inc.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:•identify a hazard•avoid the hazard•recognize the consequencesShock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.22B-UM001.book Page 2 Tuesday, May 30, 2017 5:22 PMPowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User ManualPublication 22B-UM001I-EN-ESummary of ChangesManual UpdatesThe information below summarizes the changes to the PowerFlex 40 User Manual since the June 2013 release.The information below summarizes the changes to the PowerFlex 40 User Manual since the August 2008 release.The information below summarizes the changes to the PowerFlex 40 User Manual since the April 2008 release.The information below summarizes the changes to the PowerFlex 40 User Manual since the January 2007 release.Description of New or Updated InformationPage(s)Certifications for Australian RCM and CE Directives updated.1-25, A-3Certifications for EAC, KCC, and NSF/ANSI added.A-3Description of New or Updated InformationPage(s)Minimum Enclosure Volume column and new footnotes added.1-9, A-2Drive, Fuse & Circuit Breaker Ratings topic updated.A-1Electronic Motor Overload Protection description updated.A-4Description of New or Updated InformationPage(s)Description of A056 revised.3-17Description of A059/A062 revised.3-19Fault description for F3 revised.4-3A table row for electrical specifications added.A-4Graphic for the “Network Wiring” section revised.C-1Second last paragraph in the “Network Wiring” section revised.C-2Text in the “Writing (06) Logic Command Data” section revised.C-4Frequency source for logic command 001 of bits 14, 13, and 12 corrected.C-4Text in the “Writing (06) Reference” section revised.C-5Description of New or Updated InformationPage(s)Input description and attention text for Multiple Digital Input Connection example corrected.1-22New method of changing speed reference for IP66, NEMA/UL Type 4X rated drives described.2-2Description for Up Arrow and Down Arrow keys revised.2-422B-UM001.book Page 1 Tuesday, May 30, 2017 5:22 PMsoc-2PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User ManualPublication 22B-UM001I-EN-EParameter UpdatesThe following parameters have been updated with firmware version 6.xx.The following parameters have been updated with firmware version 5.xx.New ParameterThe following parameter has been added with firmware version 5.xx.Fault description for F3 revised.4-3Graphic for the “Network Wiring” section revised.C-1Descriptions for bits 6, 7, and 15 of register address 8192 (Logic Command) updated.C-4New information on reading register address 8192 added.C-4New information on reading register address 8193 added.C-5Graphic for the “Connecting an RS-485 Network” section corrected.D-4New method for inverting sign of PID error added.F-6ParameterNumberDescriptionPage[Relay Out Sel]A055Function of option 20, ParamControl, changed.Option 24, MsgControl, added.3-16[Relay Out Sel]A058, A061Function of option 20, ParamControl, changed.Option 24, MsgControl, added.3-18ParameterNumberDescriptionPage[Control Source]d012Options 7 and 8 added.3-5[Start Source]P036Description revised for option 6.3-10[Relay Out Sel]A055Description revised for option 20.3-16[Relay Out Level]A056Description revised.3-17[Opto Outx Sel]A058, A061Description revised for option 20.3-18[Opto Outx Level]A059, A062Description revised.3-19[Internal Freq]A069Default value for IP66, NEMA/UL Type 4X drives is 0.0 Hz.Default value for IP20 rated drives is 60.0 Hz.3-22[PID Trim Hi]A130Description revised.3-38[PID Trim Lo]A131Description revised.3-38ParameterNumberDescriptionPage[PID Invert Error]A167New3-44Description of New or Updated InformationPage(s)22B-UM001.book Page 2 Tuesday, May 30, 2017 5:22 PMPowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User ManualPublication 22B-UM001I-EN-ETable of ContentsPrefaceOverviewWho Should Use this Manual? . . . . . . . . . P-1Reference Materials . . . . . . . . . . . . . . . . . P-1Manual Conventions. . . . . . . . . . . . . . . . . P-2Drive Frame Sizes. . . . . . . . . . . . . . . . . . . P-2General Precautions . . . . . . . . . . . . . . . . . P-3Catalog Number Explanation . . . . . . . . . . P-4Chapter 1Installation/WiringOpening the Cover . . . . . . . . . . . . . . . . . . 1-1Mounting Considerations . . . . . . . . . . . . . 1-3AC Supply Source Considerations . . . . . . 1-5General Grounding Requirements . . . . . . 1-7Fuses and Circuit Breakers . . . . . . . . . . . . 1-8Power Wiring . . . . . . . . . . . . . . . . . . . . . 1-10IP66, NEMA/UL Type 4X Installations . 1-14I/O Wiring Recommendations . . . . . . . . 1-14Start and Speed Reference Control. . . . . 1-23EMC Instructions . . . . . . . . . . . . . . . . . . 1-25Chapter 2Start UpPrepare For Drive Start-Up. . . . . . . . . . . . 2-1Integral Keypad. . . . . . . . . . . . . . . . . . . . . 2-4Viewing and Editing Parameters. . . . . . . . 2-5Remote HIM Menu Structure. . . . . . . . . . 2-6Chapter 3Programming and ParametersAbout Parameters . . . . . . . . . . . . . . . . . . . 3-1Parameter Organization. . . . . . . . . . . . . . . 3-2Display Group. . . . . . . . . . . . . . . . . . . . . . 3-3Basic Program Group . . . . . . . . . . . . . . . . 3-9Advanced Program Group. . . . . . . . . . . . 3-14Parameter Cross Reference – by Name. . 3-45Chapter 4TroubleshootingDrive Status. . . . . . . . . . . . . . . . . . . . . . . . 4-1Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Fault Descriptions. . . . . . . . . . . . . . . . . . . 4-3Common Symptoms and Corrective Actions . . 4-5Appendix ASupplemental Drive InformationDrive, Fuse & Circuit Breaker Ratings. . . A-1Specifications . . . . . . . . . . . . . . . . . . . . . . A-2Appendix BAccessories and DimensionsProduct Selection . . . . . . . . . . . . . . . . . . . B-1Product Dimensions . . . . . . . . . . . . . . . . . B-722B-UM001.book Page 1 Tuesday, May 30, 2017 5:22 PM

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