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PowerFlex 20-COMM-R Remote IO Adapter User Manual

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PowerFlex 20-COMM-R Remote I/O AdapterFRN 1.xxxUser Manual Important User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Labels may also be on or inside the equipment to provide specific precautions.Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).20-COMM-R Remote I/O Adapter User ManualPublication 20COMM-UM004D-EN-P Summary of ChangesThe information below summarizes the changes made to this manual since its last release (March 2002). Description of ChangesPageReformatted document from half size (5.5 x 8.5 in.) to full size (8.5 x 11 in.)Throughout manualAdded information about Connected Components Workbench software configuration tool for drives and connected peripherals.Revised the ‘DPI Ports and Internal Interface Cables’ figure, and the ‘Mounting and Grounding the Adapter’ figure to show PowerFlex 700H/S Frames 9 and larger.2-5 and 2-6In the ‘Applying Power’ section in Chapter 2, added new subsections ‘Start-Up Status Indications’ and ‘Configuring and Verifying Key Drive Parameters’.2-8 and 2-10In Chapter 3, added new section ‘Updating the Adapter Firmware’. 3-10In the subsection ‘Reference/Feedback in Discrete I/O Image’ in Chapter 4, added the following new sub-subsections:•‘PowerFlex 70/700/700H, and PowerFlex 700L Drives with 700 Control’•‘PowerFlex 700S and PowerFlex 700L Drives with 700S Control’•‘PowerFlex 753/755 Drives’•‘PowerFlex Digital DC Drives’4-54-64-64-6In the section ‘Block Transfer I/O Image’ in Chapter 4, added the new subsection ‘Datalink Scaling’.4-9Revised Appendix D to include the following new sections:•‘PowerFlex 70/700/700H, and 700L (with 700 Control) Drives’.•‘PowerFlex 700S (Phase II Control) and 700L (with 700S Control) Drives’.•‘PowerFlex 750-Series Drives’.•‘PowerFlex Digital DC Drives’.D-1D-3D-5D-7soc-iiSummary of Changes20-COMM-R Remote I/O Adapter User ManualPublication 20COMM-UM004D-EN-P 20-COMM-R Remote I/O Adapter User ManualPublication 20COMM-UM004D-EN-P Table of ContentsPrefaceAbout This ManualConventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2Chapter 1Getting StartedComponents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Compatible Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Chapter 2Installing the AdapterPreparing for an Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Selecting Remote I/O Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Commissioning the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Connecting the Adapter to the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Connecting the Adapter to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7Applying Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8Chapter 3Configuring the AdapterConfiguration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Using the PowerFlex 7-Class HIM to Access Parameters . . . . . . . . . . . . . . . . . . . . . . . . 3-2Setting the Rack Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Setting the Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Setting the Starting Module Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Setting the Last Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5Setting the Rack Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5Setting the I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Setting a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Resetting the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Viewing the Adapter Status Using Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Updating the Adapter Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Chapter 4Using Discrete and Block Transfer I/OAbout I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Understanding the I/O Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Discrete I/O Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Block Transfer I/O Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Example Ladder Logic Program Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11ControlLogix Controller Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12PLC-5 Controller Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15SLC 500 Controller Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

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