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22A-UM001J-EN-E PowerFlex 4 Adjustable Frequency AC Drive FRN 6.xx User Manual

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AdjustableFrequency ACDriveFRN 6.xxUser Manualwww.abpowerflex.comImportant User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.Throughout this manual, when necessary we use notes to make you aware of safety considerations.Important:Identifies information that is critical for successful application and understanding of the product.PowerFlex is a registered trademark of Rockwell Automation, Inc.DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.PLC is a registered trademark of Rockwell Automation, Inc.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:•identify a hazard•avoid the hazard•recognize the consequencesShock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.Summary of ChangesThe information below summarizes changes made for the June 2013 PowerFlex 4 User Manual, Publication 22A-UM001J-EN-E.The information below summarizes changes made for the September 2010 PowerFlex 4 User Manual, Publication 22A-UM001I-EN-E.The information below summarizes changes made for the July 2010 PowerFlex 4 User Manual, Publication 22A-UM001H-EN-E.The information below summarizes changes made for the March 2007 PowerFlex 4 User Manual, Publication 22A-UM001G-EN-E.The information below summarizes changes made for the September 2005 PowerFlex 4 User Manual, Publication 22A-UM001F-EN-E.Description of New or Updated InformationSee Page(s)Minimum Enclosure Volume column and new footnotes added.1-7, A-2Drive, Fuse & Circuit Breaker Ratings topic updated.A-1Electronic Motor Overload Protection description updated.A-3Description of New or Updated InformationSee Page(s)Parameters A117 [Bus Reg Mode] and A118 [Comm Write Mode] added.3-13Description of New or Updated InformationSee Page(s)Start and Speed Reference Control1-18Description of New or Updated InformationSee Page(s)Minimum Mounting Clearances clarified.1-2Footnote (2) on Bulletin 140M catalog edited.1-7Graphic for Analog Input, PTC wiring example corrected.1-14Stop Drive icon and related warning text removed for parameter A110 [Anlg In 0-10V Lo].3-25New information on reading register address 8192 added.C-3New information on reading register address 8193 added.C-4Description of New or Updated InformationSee Page(s)Attention statement clarified.1-3240V AC – 3-Phase 3.7 kW (5.0 Hp) drive fuse rating revised to 30 amps.1-7, A-2Analog Input, PTC wiring example added.1-14Attention statement added to Multiple Digital Input Connections wiring example.1-17Parameter P043 [Motor OL Ret] added.3-12soc-2Attention statement added to parameter A082 [DB Resistor Sel].3-18External Comm Options, Compact I/O added to Table B.G.B-4Modbus function code 16 added.C-2Description of New or Updated InformationSee Page(s)Table of ContentsPrefaceOverviewWho Should Use this Manual? . . . . . . . . . P-1Reference Materials . . . . . . . . . . . . . . . . . P-1Manual Conventions. . . . . . . . . . . . . . . . . P-2Drive Frame Sizes. . . . . . . . . . . . . . . . . . . P-2General Precautions . . . . . . . . . . . . . . . . . P-3Catalog Number Explanation . . . . . . . . . . P-4Chapter 1Installation/WiringOpening the Cover . . . . . . . . . . . . . . . . . . 1-1Mounting Considerations . . . . . . . . . . . . . 1-2AC Supply Source Considerations . . . . . . 1-3General Grounding Requirements . . . . . . 1-4Fuses and Circuit Breakers . . . . . . . . . . . . 1-6Power Wiring . . . . . . . . . . . . . . . . . . . . . . 1-8I/O Wiring Recommendations . . . . . . . . 1-11Start and Speed Reference Control. . . . . 1-18EMC Instructions . . . . . . . . . . . . . . . . . . 1-20Chapter 2Start UpPrepare For Drive Start-Up. . . . . . . . . . . . 2-1Integral Keypad. . . . . . . . . . . . . . . . . . . . . 2-3Viewing and Editing Parameters. . . . . . . . 2-4Chapter 3Programming and ParametersAbout Parameters . . . . . . . . . . . . . . . . . . . 3-1Parameter Organization. . . . . . . . . . . . . . . 3-2Display Group. . . . . . . . . . . . . . . . . . . . . . 3-3Basic Program Group . . . . . . . . . . . . . . . . 3-8Advanced Program Group. . . . . . . . . . . . 3-13Parameter Cross Reference – by Name. . 3-27Chapter 4TroubleshootingDrive Status. . . . . . . . . . . . . . . . . . . . . . . . 4-1Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Fault Descriptions. . . . . . . . . . . . . . . . . . . 4-3Common Symptoms and Corrective Actions . . 4-5Appendix ASupplemental Drive InformationDrive, Fuse & Circuit Breaker Ratings. . . A-1Specifications . . . . . . . . . . . . . . . . . . . . . . A-2Appendix BAccessories and DimensionsProduct Selection . . . . . . . . . . . . . . . . . . . B-1Product Dimensions . . . . . . . . . . . . . . . . . B-5

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