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PacDriveServo Amplifier MC-4 Operating Manual

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PacDriveServo Amplifier MC-407.2013Operating Manual(Translation of the original German Operating Manual)The information provided in this documentation contains general descriptions and/ortechnical characteristics of the performance of the products contained herein. Thisdocumentation is not intended as a substitute for and is not to be used for determiningsuitability or reliability of these products for specific user applications. It is the duty ofany such user or integrator to perform the appropriate and complete risk analysis,evaluation and testing of the products with respect to the relevant specific applicationor use thereof. Neither Schneider Electric nor any of its affiliated or subsidiary com‐panies are responsible or liable for a misuse of the information contained herein. If youhave any suggestions for improvements or amendments or have found errors in thispublication, please notify us.No part of this document may be reproduced in any form or by any means, electronicor mechanical, including photocopying, without express written permission of Schneid‐er Electric.All pertinent state, regional, and local safety regulations must be observed when in‐stalling and using this product. For reasons of safety and to help ensure compliancewith documented system data, only the manufacturer should perform repairs to com‐ponents.When devices are used for applications with technical safety requirements, the rele‐vant instructions must be followed.Failure to use Schneider Electric software or approved software with our hardwareproducts may result in injury, harm, or improper operating results.Failure to observe this information can result in injury or equipment damage.© 2013 Schneider Electric. All rights reserved.ImprintImprint2PacDrive Servo Amplifier MC-4Schneider ElectricContentsContents1About this manual 61About this manual 61.1Introduction ............................................................................................................... 61.2Symbols, designator and display format of safety messages .................................. 72Safety information 92Safety information 92.1Proper use ................................................................................................................ 92.2Qualification of Personnel ...................................................................................... 102.3Residual risks ......................................................................................................... 112.3.1Electrical parts ........................................................................................................ 112.3.2Assembly and handling .......................................................................................... 112.3.3Hot surfaces ........................................................................................................... 122.3.4Magnetic and electromagnetic fields ...................................................................... 122.3.5Hazardous movements .......................................................................................... 132.3.6PELV circuits .......................................................................................................... 143System overview 153System overview 153.1PacDrive Controller Family ..................................................................................... 153.2PacDrive MC-4 Servo Amplifier .............................................................................. 163.3PacDrive Servo Motor ............................................................................................ 163.4Type code ............................................................................................................... 173.5Nameplate descriptions .......................................................................................... 174Indicators and control elements 204Indicators and control elements 204.1Example of a diagnostic message .......................................................................... 204.2Displays and operating elements on the MC-4 servo amplifier .............................. 214.2.1pow LED ................................................................................................................. 214.2.2err LED ................................................................................................................... 224.2.3bus err LED ............................................................................................................ 224.2.4S1/S2 Rotary switch for sercos address ................................................................ 224.2.5S3 switch ................................................................................................................ 224.2.6reset button ............................................................................................................ 224.3Displays and operating elements on the BM-4 Braking resistor Module ................ 234.3.1pow LED ................................................................................................................. 234.3.2err LED ................................................................................................................... 244.3.3bla LED ................................................................................................................... 244.3.4reset button ............................................................................................................ 24ContentsContentsSchneider ElectricPacDrive Servo Amplifier MC-435Installation and maintenance 255Installation and maintenance 255.1Commissioning ....................................................................................................... 255.1.1Preparing commissioning ....................................................................................... 255.1.2Cabling of the servo amplifier ................................................................................. 265.1.3Completion of commissioning ................................................................................ 285.1.4Performing the function test ................................................................................... 295.2Electromagnetic compatibility, EMC ....................................................................... 295.3Maintenance, repair, cleaning ................................................................................ 315.3.1Repair ..................................................................................................................... 325.3.2Cleaning ................................................................................................................. 325.4Spare part inventory ............................................................................................... 335.5Device-, parts- or cable exchange .......................................................................... 335.5.1Device replacement ................................................................................................ 335.5.2Cable replacement ................................................................................................. 356Technical data 366Technical data 366.1Ambient conditions ................................................................................................. 366.2Standards and regulations ..................................................................................... 366.3Mechanical and electrical data ............................................................................... 376.3.1MC-4 / 1.5 A Servo Amplifier .................................................................................. 376.3.2MC-4 / 3 A Servo Amplifier ..................................................................................... 386.3.3MC-4 / 5 A Servo Amplifier ..................................................................................... 396.3.4MC-4 / 10 A Servo Amplifier ................................................................................... 406.3.5MC-4 / 22 A Servo Amplifier ................................................................................... 416.3.6MC-4 / 50 A Servo Amplifier ................................................................................... 426.3.7BM-4 Braking resistor module ................................................................................ 436.4Electrical connections ............................................................................................. 446.4.1Connection overview MC-4 Servo Amplifier ........................................................... 446.4.2MC-4 Servo Amplifier / 1.5 A .................................................................................. 456.4.3MC-4 Servo Amplifier / 3 A ..................................................................................... 486.4.4MC-4 Servo Amplifier / 5 A ..................................................................................... 516.4.5MC-4 Servo Amplifier / 10 A ................................................................................... 546.4.6MC-4 Servo Amplifier / 22 A ................................................................................... 576.4.7MC-4 Servo Amplifier / 50 A ................................................................................... 596.4.8BM4 braking resistor module connection overview ................................................ 616.4.9Braking resistor module BM-4 ................................................................................ 626.5Dimensions ............................................................................................................. 636.5.1MC-4 / 1.5 A and 3 A servo amplifier ..................................................................... 636.5.2MC-4 / 5 A Servo Amplifier ..................................................................................... 646.5.3MC-4 / 10 A Servo Amplifier ................................................................................... 656.5.4MC-4 / 22 A Servo Amplifier ................................................................................... 666.5.5MC-4 / 50 A Servo Amplifier ................................................................................... 676.5.6Mains filter ............................................................................................................. 686.5.7Line chokes ............................................................................................................ 696.5.8BM-4 Braking resistor module ................................................................................ 70ContentsContents4PacDrive Servo Amplifier MC-4Schneider Electric7Appendix 717Appendix 717.1Contact addresses ................................................................................................. 717.2Product training courses ......................................................................................... 717.3EC declaration of conformity .................................................................................. 727.4Electrical tests ........................................................................................................ 737.5Hardware/software compatibility list ....................................................................... 737.6Changes ................................................................................................................. 747.7Units and conversion tables ................................................................................... 757.7.1Length .................................................................................................................... 757.7.2Mass ....................................................................................................................... 757.7.3Force ...................................................................................................................... 757.7.4Power ..................................................................................................................... 757.7.5Rotation .................................................................................................................. 757.7.6Torque .................................................................................................................... 767.7.7Moment of inertia .................................................................................................... 767.7.8Temperature ........................................................................................................... 767.7.9Conductor cross-section ......................................................................................... 76ContentsContentsSchneider ElectricPacDrive Servo Amplifier MC-45

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