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PacDriveIntelligent Servo Module iSHand Optional Modules Operating Manual

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PacDriveIntelligent Servo Module iSHand Optional Modules07.2013Operating Manual(Translation of the original German Operating Manual)The information provided in this documentation contains general descriptions and/ortechnical characteristics of the performance of the products contained herein. Thisdocumentation is not intended as a substitute for and is not to be used for determiningsuitability or reliability of these products for specific user applications. It is the duty ofany such user or integrator to perform the appropriate and complete risk analysis,evaluation and testing of the products with respect to the relevant specific applicationor use thereof. Neither Schneider Electric nor any of its affiliated or subsidiary com‐panies are responsible or liable for a misuse of the information contained herein. If youhave any suggestions for improvements or amendments or have found errors in thispublication, please notify us.No part of this document may be reproduced in any form or by any means, electronicor mechanical, including photocopying, without express written permission of Schneid‐er Electric.All pertinent state, regional, and local safety regulations must be observed when in‐stalling and using this product. For reasons of safety and to help ensure compliancewith documented system data, only the manufacturer should perform repairs to com‐ponents.When devices are used for applications with technical safety requirements, the rele‐vant instructions must be followed.Failure to use Schneider Electric software or approved software with our hardwareproducts may result in injury, harm, or improper operating results.Failure to observe this information can result in injury or equipment damage.© 2013 Schneider Electric. All rights reserved.ImprintImprint2PacDrive Intelligent Servo Module iSH and Option ModulesSchneiderContentsContents1About this manual 61About this manual 61.1Introduction ............................................................................................................... 61.2Symbols, designator and display format of safety messages .................................. 72Safety information 92Safety information 92.1Proper use ................................................................................................................ 92.2Qualification of Personnel ...................................................................................... 102.3Residual risks ......................................................................................................... 112.3.1Electrical parts ........................................................................................................ 112.3.2Assembly and handling .......................................................................................... 112.3.3Hot surfaces ........................................................................................................... 122.3.4Magnetic and electromagnetic fields ...................................................................... 122.3.5Hazardous movements .......................................................................................... 132.3.6PELV circuits .......................................................................................................... 143System overview 153System overview 153.1PacDrive Controller Family ..................................................................................... 153.2PacDrive PS-5 ....................................................................................................... 163.3PacDrive DB-5 ........................................................................................................ 163.4PacDrive iSH .......................................................................................................... 163.5Type code ............................................................................................................... 173.6Nameplate descriptions .......................................................................................... 184Indicators and control elements 194Indicators and control elements 194.1Example of a diagnostic message .......................................................................... 215Installation and maintenance 225Installation and maintenance 225.1Commissioning ....................................................................................................... 225.1.1Preparing commissioning ....................................................................................... 225.1.2Grinding the holding brake ..................................................................................... 235.1.3Setting the SERCOS address ................................................................................ 235.1.4Wiring ..................................................................................................................... 245.1.5Completion of commissioning ................................................................................ 265.1.6Performing the function test ................................................................................... 265.2Configuration, homing and programming ............................................................... 27ContentsContentsSchneiderPacDrive Intelligent Servo Module iSH and Option Modules35.3Electromagnetic compatibility, EMC ....................................................................... 275.4Maintenance, repair, cleaning ................................................................................ 305.4.1Repair ..................................................................................................................... 305.4.2Cleaning ................................................................................................................. 315.5Spare part inventory ............................................................................................... 315.6Device-, parts- or cable exchange .......................................................................... 325.6.1Device replacement ................................................................................................ 335.6.2Cable replacement ................................................................................................. 346Technical data 356Technical data 356.1Definition of technical data ..................................................................................... 356.2Ambient conditions ................................................................................................. 366.3Standards and regulations ..................................................................................... 366.4Mechanical and electrical data ............................................................................... 376.4.1iSH Controller ......................................................................................................... 376.4.2iSH-070 Servo Motor .............................................................................................. 386.4.3iSH-100 Servo Motor .............................................................................................. 396.4.4iSH-140 Servo Motor .............................................................................................. 406.4.5Encoder .................................................................................................................. 416.4.6Motor shaft and bearings ........................................................................................ 416.4.7Holding brake (optional) ......................................................................................... 436.5Mounting arrangement and degree of protection ................................................... 456.6Torque/speed characteristic curves ....................................................................... 466.7Electrical connections ............................................................................................. 526.8Dimensions ............................................................................................................. 537Optional module iSH-DIO8 577Optional module iSH-DIO8 577.1Technical data ........................................................................................................ 587.2Installation .............................................................................................................. 597.3Electrical connections ............................................................................................. 617.4Dimensions ............................................................................................................. 637.5Wiring ..................................................................................................................... 648Functional safety 658Functional safety 658.1Process minimizing risks associated with the machine .......................................... 658.2InverterEnable function .......................................................................................... 668.2.1Functional Description ............................................................................................ 668.2.2Scope of operation (designated safety function) .................................................... 678.2.3Validity of the safety case ....................................................................................... 708.2.4Interface and control ............................................................................................... 708.2.5Response time ....................................................................................................... 718.3Setup, installation, and mounting ........................................................................... 71ContentsContents4PacDrive Intelligent Servo Module iSH and Option ModulesSchneider8.3.1Perform muting with the optional module DIS1 ...................................................... 728.4Application proposals ............................................................................................. 748.5Commissioning ....................................................................................................... 848.6Prevention of reasonably foreseeable misuse ....................................................... 848.7Maintenance ........................................................................................................... 858.8Physical environment ............................................................................................. 858.9Safety standards .................................................................................................... 869Appendix 879Appendix 879.1Contact addresses ................................................................................................. 879.2Product training courses ......................................................................................... 879.3EC declaration of conformity .................................................................................. 889.4Changes ................................................................................................................. 899.5Units and conversion tables ................................................................................... 909.5.1Length .................................................................................................................... 909.5.2Mass ....................................................................................................................... 909.5.3Force ...................................................................................................................... 909.5.4Power ..................................................................................................................... 909.5.5Rotation .................................................................................................................. 909.5.6Torque .................................................................................................................... 919.5.7Moment of inertia .................................................................................................... 919.5.8Temperature ........................................................................................................... 919.5.9Conductor cross-section ......................................................................................... 91ContentsContentsSchneiderPacDrive Intelligent Servo Module iSH and Option Modules5

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