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Operating Manual Servo Drive MC-4

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Operating ManualPacDriveTMServo drive MC-4PDM_OperaManMC-4_usArticle number: 17130062-001Edition: 12.2005PDM_OpMaMC-4_00_us.FMpage 2 PacDrive MC-4ELAU AG ImpressumKorrekturausdruckImprint© All rights reserved to ELAU AG, also in case of patent right applications.No part of this documentation and the related software and firm-ware may be reproduced, rewritten, stored on a retrieval system, transmitted or translated into any other language or computer lan-guage without the express written consent of ELAU AG.All possible measures were taken to ensure the that this product documentation is complete and correct. However, since hardware and software are continuously improved, ELAU makes no repre-sentations or warranties with respect to the contents of this product documentation.TrademarksPacDrive is a registered trademark of ELAU AG.All other trademarks mentioned are the exclusive property of their manufacturers.ELAU AGELAU Inc.Dillberg 12165 E. Commerce DriveD-97828 MarktheidenfeldSchaumburg, IL 60173 - USAPhone:09391/606-0Phone:+1 847 490 4270Fax:09391/606-300Fax:+1 847 490 4206eMail:info@elau.dee-mail:info@elau.comInternet:www.elau.deInternet:www.elau.comPDM_OperaManMC-4_us0101IVZ.FMELAU AGPacDrive MC-4page 3ContentsKorrekturausdruckContents1On this manual 51.1Introduction ............................................................................................ 51.2Symbols, Signs and Forms of Depiction ................................................ 62General Safety Notes 72.1Basics .................................................................................................... 72.2Depiction of Safety Notes ...................................................................... 82.3Use as Directed ..................................................................................... 92.4Selection and Qualification of Staff ...................................................... 102.5Residual Risks ..................................................................................... 102.5.1Installation and Handling ..................................................................... 112.5.2Touching Electrical Parts ..................................................................... 122.5.3"Safely Separated Low Voltages" ........................................................ 132.5.4Potentially Dangerous Movements ...................................................... 143System Overview 153.1Drive Concepts of Packaging Machines .............................................. 153.2Structure of the PacDrive™ Automation System ................................. 173.3Concept ............................................................................................... 183.4Components ........................................................................................ 194Transportation, Storage, Unpacking 214.1Transportation ...................................................................................... 214.2Storage ................................................................................................ 214.3Unpacking ............................................................................................ 225Maintenance 235.1Spare Parts, Components ................................................................... 235.2Repairs ................................................................................................ 245.3Service Addresses ............................................................................... 245.4Exchanging Units ................................................................................. 255.5Cleaning ............................................................................................... 275.6EMC Rules ........................................................................................... 285.7Commissioning .................................................................................... 305.8Configuration / Programming ............................................................... 325.8.1LEDs .................................................................................................... 335.8.2Example of a diagnosis message ........................................................ 345.9Order Numbers .................................................................................... 35PDM_OperaManMC-4_us0101IVZ.FMpage 4PacDrive MC-4ELAU AGContentsKorrekturausdruck5.9.1PacDrive MC-4 ..................................................................................... 355.9.2Cable .................................................................................................... 365.9.3Connector Sets ..................................................................................... 375.9.4Accessories .......................................................................................... 386Technical Data 396.1PacDrive MC-4 ..................................................................................... 396.1.1In General ............................................................................................. 406.1.2Interface ............................................................................................... 476.1.3Electrical Connections .......................................................................... 486.1.4Dimensions ........................................................................................... 536.2PacDrive BM-4 ..................................................................................... 586.2.1In General ............................................................................................. 586.2.2Display and operating units .................................................................. 586.2.3Interface ............................................................................................... 596.2.4Electrical Connections .......................................................................... 606.2.5Dimensions ........................................................................................... 616.3PacDrive Mains Filter ........................................................................... 626.3.1In General ............................................................................................. 626.3.2Electrical Connections .......................................................................... 636.3.3Electrical Connections .......................................................................... 646.4PacDrive Mains Choke ......................................................................... 656.4.1Application of mains choke ................................................................... 656.4.2Dimensions ........................................................................................... 667APPENDIX 677.1Contact Addresses ............................................................................... 677.2Further Literature .................................................................................. 687.3Product Training ................................................................................... 707.4Declaration by the manufacturer .......................................................... 717.5Safety Checks ...................................................................................... 727.6Hard-/Software Compatibility list .......................................................... 737.7Modifications ........................................................................................ 747.8Index ..................................................................................................... 757.9Form for Error Report ........................................................................... 77PDM_VerwendStd_us.FMELAU AGPacDrivepage 51.1 Introduction1 On this manual1.1 IntroductionBefore using ELAU components for the first time, you should familiarize yourself with this operating manual.In particular, observe the safety notes described in chapter 2.Only persons who meet the criteria for "Selection and Qualification of Staff" (see chapter 2.4) are allowed to work on ELAU components.One copy of this manual has to be available for staff working on the components at all times.This manual helps you use the component safely and expertly and as directed.Observe this manual. This will help to avoid risks, reduce repair costs and down times and increase the lifetime and reliability of the products.You also need to observe the valid rules for the prevention of accidents and for environmental protection in the country and place where the device is used.

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