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GuardLogix Controllers User Manual

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GuardLogix ControllersCatalog Numbers 1756-L61S, 1756-L62S, 1756-L63S, 1756-LSP, 1756-L72S, 1756-L73S, 1756-L7SP, 1756-L73SXT, 1756-L7SPXTUser ManualImportant User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Rockwell Automation, Allen-Bradley, TechConnect, Integrated Architecture, ControlLogix, ControlLogix-XT, GuardLogix, Logix-XT, Guard I/O, CompactBlock Guard I/O, POINT Guard I/O, PowerFlex, PanelView, PLC-5, DriveLogix, FlexLogix, PhaseManager, ControlFLASH, Logix5000, RSLogix 5000, FactoryTalk, RSNetWorx for EtherNet/IP, RSNetWorx for DeviceNet, RSNetWorx for ControlNet, and RSLinx are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.Rockwell Automation Publication 1756-UM020H-EN-P - April 20123Summary of ChangesThe information below summarizes the changes to this manual since the last publication.To help you find new and updated information in this release of the manual, we included change bars as shown to the right of this paragraph.TopicPageCorrected list of supported power supplies274Rockwell Automation Publication 1756-UM020H-EN-P - April 2012Summary of ChangesNotes:Rockwell Automation Publication 1756-UM020H-EN-P - April 20125Table of ContentsPrefaceAbout 1756 GuardLogix Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Understanding Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Chapter 1System OverviewSafety Application Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Safety Network Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Safety Task Signature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Distinguishing Between Standard and Safety Components . . . . . . . . . . 16HMI Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Controller Data Flow Capabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Selecting System Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Primary Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Safety Partner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Selecting Safety I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Selecting Communication Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Programming Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Chapter 2Install the ControllerPrecautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Environment and Enclosure Information. . . . . . . . . . . . . . . . . . . . . . . 23Programmable Electronic Systems (PES) . . . . . . . . . . . . . . . . . . . . . . . 24Removal and Insertion Under Power (RIUP). . . . . . . . . . . . . . . . . . . 24North American Hazardous Location Approval . . . . . . . . . . . . . . . . 24European Hazardous Location Approval . . . . . . . . . . . . . . . . . . . . . . . 25Prevent Electrostatic Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Make Sure That You Have All of the Components . . . . . . . . . . . . . . . . . 251756-L6xS Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261756-L7xS Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Install a Chassis and Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Connect the Battery (1756-L6xS controllers only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Install the Controller into the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Insert or Remove a Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Secure Digital Card (1756-L7xS controllers). . . . . . . . . . . . . . . . . . . . 30CompactFlash Card (1756-L6xS controllers). . . . . . . . . . . . . . . . . . . 32Make Communication Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Connect to the 1756-L7xS Controller’s USB Port . . . . . . . . . . . . . . 34Connect to the 1756-L6xS Controller’s Serial Port. . . . . . . . . . . . . . 36Update the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Using ControlFLASH Software to Update Firmware . . . . . . . . . . . 39Using AutoFlash to Update Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . 41

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