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ControlLogix Remote IO Communication Module User Manual

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User ManualCatalog Number 1756-RIOControlLogix Remote I/O Communication Module Important User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.Allen-Bradley, Rockwell Automation, RSLogix 5000, ControlLogix, ProcessLogix, RSLinx, ControlFlash, PLC-5, PLC-3, SLC, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.WARNINGIdentifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.IMPORTANTIdentifies information that is critical for successful application and understanding of the product.ATTENTIONIdentifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequenceSHOCK HAZARDLabels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARDLabels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.3Publication 1756-UM534A-EN-P - April 20093Table of ContentsPrefaceIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Who Should Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Information Found in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Chapter 1The 1756-RIO Module-Getting StartedIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91756-RIO Module Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111756-RIO Module Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12The 1756-RIO Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Prepare the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Install the Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Install the Add-on Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Create the RSLogix 5000 Project. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Configure the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Add the 1756-RIO Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Enter the RPI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Set Communication Path and Download to the Controller in the RSLogix 5000 Project. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Launch the Configuration Tool and Select the Module Mode . . . . . . 25Launch the 1756-RIO Configuration Tool. . . . . . . . . . . . . . . . . . . 26Chapter 2Configure Scanner ModeIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Configure Scanner Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Set the Baud Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Autoconfigure Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Manually Configure Racks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Matching Configuration Tool Settings with Module Settings. . . . 38Resize a Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Delete a Rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Configure Block Transfer Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Map I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Automatic Mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Manually Map Discrete (rack) Data . . . . . . . . . . . . . . . . . . . . . . . . 47Manually Map Block Transfer Data . . . . . . . . . . . . . . . . . . . . . . . . 49Re-Map Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Clear Mappings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Chapter 3Configure Adapter ModeIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Configure Adapter Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Set the Baud Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Autoconfigure Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Perform the AutoConfiguration . . . . . . . . . . . . . . . . . . . . . . . . . . 59Active Versus Monitored Racks on the Network . . . . . . . . . . . . . 614Publication 1756-UM534A-EN-P - April 2009Table of ContentsManually Configure Racks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Resizing Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Delete Racks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Configure Block-transfer Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Map I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Automatic Mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Manually Map Discrete Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Re-Map Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Clear Mappings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Chapter 4Link Module Configuration with RSLogix 5000 ProjectIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Commission Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Aliases. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Export Aliases in Scanner Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . 79Export Aliases in Adapter Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . 80Use Monitor Mode to Upgrade an Existing System to a ControlLogix System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Manage Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Download and Upload Configurations. . . . . . . . . . . . . . . . . . . . . . 85Save Configurations to Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Archive Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88Chapter 5Monitor Remote I/OIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Commission Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Scan Mode and Monitor Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Scan Remote I/O in Scanner Mode. . . . . . . . . . . . . . . . . . . . . . . . 93Monitor Remote I/O in Adapter Mode. . . . . . . . . . . . . . . . . . . . . 93Monitor Discrete Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . 94Monitor Discrete Inputs in Scanner Mode. . . . . . . . . . . . . . . . . . . 94Monitor Discrete Outputs in Scanner Mode . . . . . . . . . . . . . . . . . 97Monitor Discrete Inputs in Adapter Mode. . . . . . . . . . . . . . . . . . . 98Monitor Discrete Outputs in Adapter Mode. . . . . . . . . . . . . . . . . 99Monitor Discrete Active Inputs in Adapter Mode. . . . . . . . . . . . 100Monitor Block Transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100Monitor Block Transfers in Scanner Mode . . . . . . . . . . . . . . . . . 101Monitor Block Transfers in Adapter Mode . . . . . . . . . . . . . . . . . 104Export Scanner Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Monitor Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108Other Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109Monitor Diagnostic Counters in Scanner Mode . . . . . . . . . . . . . 109Monitor Diagnostic Counters in Adapter Mode . . . . . . . . . . . . . 112Module Scanner Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113Clear Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116Publication 1756-UM534A-EN-P - April 20095Table of ContentsFatal Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117Appendix AScanner Mode I/O MapDiscrete Input Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121Discrete Output Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123Block Transfer Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126Block Transfer Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128Appendix BAdapter Mode I/O MapDiscrete Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133Discrete Input Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133Discrete Output Data on Monitored or Active Racks. . . . . . . . . 136 Block Transfer Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140Block Transfer Read Data on Monitored or Active Racks . . . . . 140Block Transfer Write Data on Monitored or Active Racks. . . . . 142Appendix CBlock Transfer Module TemplatesBlock Transfer Template Records . . . . . . . . . . . . . . . . . . . . . . . . 146Block Transfer Lengths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148Parameter Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150Aliases. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151Appendix DTroubleshooting Display and Status IndicatorsAlphanumeric Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154RIO Status Indicator – Remote Devices Status. . . . . . . . . . . . . . 154CLX Status Indicator – ControlBus Status. . . . . . . . . . . . . . . . . . 155OK Status Indicator – Module Health . . . . . . . . . . . . . . . . . . . . 156The Debug Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156Fatal Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156Watchdog and Jabber Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157Updating the Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157Appendix EQuick StartControlLogix System Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159IndexIndex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

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文档介绍: ControlLogix Remote IO Communication Module User Manual

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